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 Rank: Vice-Master    Groups: Registered
Joined: 26/05/2014 Posts: 912 Points: 2,773 Location: East Sussex UK
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Hi Robin Looking good, your eye for detail is incredible as always Paul Building: DelPrado HMS Victory. Building: DeAgostini Sovereign Of The Seas.
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 Rank: Super-Elite        Groups: Registered
Joined: 30/01/2013 Posts: 4,604 Points: 13,607 Location: Monmouthshire UK
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Fantastic work Robin, amazing detailing - this is going to be another lovely dio  The window winders are a great idea too Steve
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 Rank: Vice-Master    Groups: Registered
Joined: 26/05/2014 Posts: 912 Points: 2,773 Location: East Sussex UK
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I've got the same netting, and believe you me it looks a lot bigger in Robins photo's. Building: DelPrado HMS Victory. Building: DeAgostini Sovereign Of The Seas.
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Thanks again to Alan, Jase, Stevie and Paul, greatly appreciated again! You're right about that mesh Paul, it comes out at a 2mm grid! Before I begin the Spitfire part of the diary, I’d like to show you one of the best bits of reference material I’ve got on this iconic fighter. I bought this DVD about three or four years ago and never thought it would come in so handy! It didn’t come from a ‘proper’ video store, it wasn’t mail order or even Ebay, I found this little gem of all places in my local Poundland! (See the first photo) In actual fact, when I first played it through I was a little disappointed, I’d bought it because I thought it would have some good info on the Spitfire Combat Operations from 1939 to 1945 (I sort of assumed that from the title) in actual fact, there’s absolutely nothing on the disk about combat operations whatsoever, (unless you count the Battle of Britain of course!) The disk is divided into four chapters; the first is an American training film made in 1941 all about the Battle of Britain, which was shown to all GI’s either prior to sailing or on arrival in Britain. It is basically (for once) a history lesson explaining just what the British had gone through during 1940 ( before the US entered the war.) The next section, made in 1944 dealt with the various marks of Spitfire and the differences between them. This was another training film specifically for the US aircrew and was, reading between the lines, a basic course in “ DON’T FIRE AT ME YOU XXXXXXX! I’M ON YOUR SIDE!” The last chapter was a British public information film by Air Marshal Sir Philip Joubert about the RAF’s fighter pilots, very stiff upper lip and jingoistic as most of the wartime ‘Official’ propaganda films were of course but still carrying a sense of foreboding, when this was made the Battle of Britain was still at it’s height ( sorry about that!)  and the end result wasn’t a certainty by any means. The most useful section for me however came before the pilots and was an official RAF training film which was a part of the Fitters, Riggers and Armourers training courses, It is a film showing how to conduct and carry out the daily maintenance of the MkI Supermarine Spitfire. This, as you might imagine, is an absolute goldmine of information for the models, every aspect of the daily routine is shown including a lot of tasks to be performed in the cockpit – brilliant! I’ve never seen this DVD back in the Poundshop since I got my copy, but if you can find it out there and you want to model the Spitfire, grab it! You won’t be disappointed! The fact that I’m building two Spitfires for this diorama gives me a unique opportunity to demonstrate the improvements and or upgrades which I’ll be scratch building along the way, so what I’m going to try and do is to build one of them as per the kit instructions (apart from the actual sequence laid out in the plans) and the other with all the embellishments added. Once I’ve taken the relevant photos of course, I’ll then be going back to bring the basic version up to the same standard. Hopefully this will show what you can do to these kits and how well it improves them afterwards. In Photo 1 we have the first alteration to the basic kit: the removal of the side entry hatch. This was achieved, not with the usual razor saw, but with a sharp pointed knife blade, repeatedly cutting in stages down into the panel lines which already mark out the hatch as you can just make out in the top fuselage half. Once the hatch is cleanly removed, one fact becomes apparent – the hatch was fine when it was still attached to the rest of the body, but once it’s off, it’s far too thick width-wise. I did try and scratch build a completely new hatch but gluing plasticard struts onto a plasticard base resulted in a hatch exactly the same thickness as the original! The solution in the end was to simply sand down the outside face of the hatch, trying to keep the same subtle curve in it until it was about half of the original thickness. Fortunately, there’s no detail at all on the exterior face (as per the real thing) so there’s nothing to lose off it. A lot of other Spitfire kits show a diagonal strap across the inside of this hatch (to pull it shut with) and I was all set to knock one of those up when I realised, watching the maintenance film, that the earlier MkI’s didn’t have one anyway! This wasn’t added on until after the battle from ’42 onwards. Photo 2 illustrates the two fuselage halves masked up with cheapie tape with the base primer already applied ( ProDriver Grey Primer spray from Poundland again). Photo 3 shows the masking tape removed and the area of the cockpit to be painted nicely primed. Photo 4 is the first of the twin versions, at the top we have the basic cockpit green acrylic applied ( Revell Aqua Color Fern Green 360) (I wish they’d learn to spell colour!)  The bottom one is the same with the first thinned wash of Citadel Shadow Black mixed with Citadel Waaargh! Green Inks – look, I don’t name them! Photos 5 and 6 show the second application of the ink wash under the basic paint scheme, this is to accentuate the sides of the ribs and moulded on instruments before then drybrushing a mixture of the Fern green and Admiralty White to both pick out the same instruments and ribs and to lighten up the spaces between the ribs a little as seen in Photos 7 and 8. The next step was to carefully pick out the moulded instruments on both sides of the inner fuselages. You’ll see these better in the next instalments but basically, on the port side there are two selector levers picked out in Citadel Mithril Silver, a larger selector in silver with a red highlight and a wheel in silver and black. On the starboard side there is another selector lever in silver, red and black, a larger double selector in the same colours and a box and dial in black and silver. I’ll be explaining just what these bits are later on. Before then however, we come to the actual cockpit details, which, as you’ll see, are a vast improvement on what came before! Photo 9 shows all the main components of the new cockpit except for the control column (or joystick as it’s usually called these days). As you can see there are four main sections; the instrument panel incorporating the compass underneath and the reflector gun sight above, the ‘floor’ frame which includes the two foot pedals which control the rudder (and also the two wheel brakes for steering on the ground), the bucket seat and finally the rear airframe which includes a four point bracket on to which the seat is fixed. Not shown is the single decal for the instruments themselves, (everybody on Youtube seems to call them ‘Dee-Kals’, I’ve always thought they were ‘Deck-Als). Built straight from the box, you end up with a pretty well detailed cockpit, but after some research (and especially after my daily maintenance DVD – here come the upgrades! In Photo 10 we have the two versions again, the bottom row is as per the kit, the top row is with the upgrades. From left to right: The foot pedal frame – nothing to change here although if you are working in 1/48 and up, the pedals sometimes have leather straps like a modern racing bicycle pedal. The rear frame has the moulded ‘dips’ drilled out together with side holes in the lower mounting (see Photo 11), The instrument panel has the moulded holes drilled out too – but note! The centre ‘hole’ on the right side is actually another instrument! The top angled flap of the gun sight has been sliced off, this will be replaced with a clear acetate one later. And finally the bucket seat; nothing to alter at this stage, the additions come after it’s been painted, more on that later. In Photo 12, the rudder bar frame has been glued onto the instrument panel, this was done at 90 degrees as per the instructions but for some reason both of them moved out of the right angle after they had set – fortunately it doesn’t affect the fitting of the cockpit into the fuselage later. Finally in Photo 13 the two sets of cockpit assemblies have been given their spray of primer. They were held in a sandwich of masking tape as shown here, the pedal frame and the rear frame were held by their locating bars and the seat was held on the sticky part by it’s lower back (if your masking tape is stickier than mine, the bottom of the seat would be a better location come to think of it!) In the next instalment, I’ll really get to work on the interior, including adding something I’d never thought of in a Spitfire – a parking handbrake! Until then – Happy Modelling to All! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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 Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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A fine start to your Spitfire build Robin and nicely explained as always (love your build diaries). That DVD sounds like a real gem especially as you say, the stuff about the fitters and riggers daily maintenance routine, sounds fantastic viewing and I'm certainly going to be keeping a look out for one for myself - thanks for the heads up old boy, much appreciated!! 
Kev
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Many thanks for those kind words Kev and the very best of luck with your 'bigger brother' version!! Here comes the cockpit interior (Part One), very fiddly but very enjoyable to build none the less! Interesting Spitfire Fact:I always thought Inertial Seatbelts were a fairly modern invention of the car industry - as you'll see in this instalment, the Spitfire (and the Hurricane) had something similar way back in 1940! In Photo 1 we have the two instrument panel and rudder pedal assemblies, on the right is the basic black and cockpit green painted one whilst on the left is the same item but with some Citadel Shadow Black ink wash followed by some subtle cockpit green and white mixture dry brushing to pick out the raised details, (the actual effect becomes clearer in some of the later pics). The ‘improved’ one also has the rudder pistons picked out in Citadel Mithril Silver together with the rudder pedals themselves. The little white dot at the bottom of the panel is the navigation compass. Now we come to the first little addition to the instrument panel. The RAF Instructional film I mentioned earlier goes into a lot of detail on checking various parts of the instrumentation and it was during this section that I learnt a previously unknown fact – the centre of the instrument panel is completely separate to the rest of it! I suspect this is for one of two reasons (or it may be both of them!), either this is to make servicing or replacing the most important instruments easier, or else those same instruments, all of which have dials, are more susceptible to vibration damage. Whatever the reason is, the centre part of the panel is, as I said, separate, being fixed on four spring mountings (hence the vibration theory). Now the Airfix decal for the instruments is a single sheet, shaped to fit over the plastic panel so it was necessary to cut out that centre section as shown in Photo 2. The main section can be seen after application using Humbrol Decal Cote 1 and 2 in Photo 3. Even if you are not adding the raised panel like I am, note that cut out in the top of the instrument panel back in Photo 2, this is supposed to fit around the reflector gun sight - like hell it does! You’ll need to at least double its width to get it to fit properly. Strangely, this decal fitted quite nicely with the Decal Cotes after it was trimmed, the second one which followed after the ‘basic’ photos were taken was a right ….( it took a lot more work to get it to fit!!) No idea why! Back to the centre panel, in Photo 4 you can see the cut out piece of decal applied onto a suitable thickness of plasticard. Like the main decal it was also Decal Coted and also like the main panel, given a coat of Humbrol Matt Acrylic varnish to seal it down. Come to think of it, again the first one went well, whilst the second one lifted right off the plastic when I went to trim it to size, I wonder if one of those decal sheets is a little ‘iffy’! Photo 5 illustrates the little centre panel trimmed with a safety razor blade and then painted black on the edges, sitting on the now traditional penny! Photo 6 shows the first task in improving the look of the instrument decal. The milky ‘blobs’ over the dials is the first of two applications of Micro Kristal Klear, normally used to create small window panes ( see my Victory diary and the skylight construction), by applying a tiny drop of the PVA based material with a clean cocktail stick to the top of a decal printed dial, when it dries clear it produces a glass lens effect, which greatly adds to the 3D impression on the otherwise flat decal. The little white compass and the top part of the gun sight which is actually a lamp projector were also given a couple of drops too. The next task is to construct the bucket seat harness, before I start the process however, here’s a very simplified explanation of what the thing is and does. This set up is known as the “ Sutton Harness”. There are various marks of the Sutton as it evolved throughout the war, this is the second version (as far as I can tell!) Looking at the diagram you can see that there are actually six separate straps involved, (or nine if you count the anchor straps as well). The main shoulder straps begin at a metal bracket (A) at the small of the pilot’s back. This bracket is attached to another strap, which passes through a slot in the seat and down to an anchor point bolted to the airframe below. These shoulder straps each pass through a buckle (B) secured to a further shoulder strap which is, in turn, connected to a second metal bracket (E), on the other end of which is a steel cable running back through the fuselage (F). This cable is terminated at a spring loaded spool and acts in a similar fashion to a modern inertial seat belt allowing the strapped in pilot to reach the controls furthest forward in the cockpit. The first two shoulder straps terminate in two different ends – the left hand ends in a flat metal plate with a solid steel bar or cone with a small hole drilled through the top from front to back. The right hand strap instead has a sprung steel triangular shaped appendage, which is similar to a cotter pin in operation. The two waist straps or belts each have a flat metal plate with a hole just larger than the diameter of the metal cone. Not shown here is a short length of cord securing a metal pin or bar to the cone shoulder strap, (and not modelled either – it’s too darned small!) At the scramble, the pilot jumps up onto the left wing of the Spitfire, (avoiding the exiting ground crewman who may have already started the Merlin up for him), leaping into the cockpit, he sits on his already attached parachute which then becomes the cushion for the bucket seat. A second member of the ground crew standing on the right wing would be holding the shoulder straps up out of the pilot’s way as he got in. The pilot then pulls the left shoulder strap down (the one with the cone on the end) and pulls both the waist belts in tight pushing the cone through the holes in their end plates before locking the whole lot together with that triangular gubbins on the other shoulder strap. Finally, he would then push the metal pin through the hole on the cone preventing the locking mechanism from coming loose. That locking pin was the one weak link in an otherwise very efficient harness. In normal use it was fine but there were some disturbing reports from surviving pilots who had been forced to ditch in the Channel that the sudden shock of impact with the water could sometimes bend that locking pin, making it very difficult to remove it to unbuckle the harness and get out of the sinking aircraft. Those were the lucky ones who did get out and lived to report it, how many poor souls survived the ditching only to find themselves unable to get out of their cockpits? OK then back to the construction part! In Photos 7 and 8 we have another comparison view, basic paintjob in Photo 7 (admittedly without the instrument decal) and the full treatment in Photo 8, note especially that ‘glass dial’ effect from the Kristal Klear and also the raised central panel. Photo 9 shows the kit control column slotted into its locating hole in the pedal assembly, through the ‘O’ of the control column you can just make out a tiny length of stretched sprue sticking up, this is in fact the brake lever for the Spitfire! There are actually three brake controls – this lever is effectively the ‘hand brake’ used to bring the aircraft to a halt and lock the wheels up when at rest. There are also two variable brakes connected to the rudder pedals, when the aircraft is taxiing, operating the left rudder pedal not only moved the rudder, it also slows the left wheel to aid in turning on the ground! Photo 10 shows the control column painted up and with the other addition – a single strand of electrical wire to represent the separate cable connecting the firing button (universally known as “The Tit” in the RAF) to the firing mechanism in both wings. Now we come to the really fiddly bit – that Sutton Harness! In Photo 11 the main components of the harness are formed from strips of self adhesive lead or ‘DecraLed’, the two shoulder strap sections are made by folding the strip over on itself to form the ‘V’ shape, the upper straps have extra tiny rectangles of the lead to make the buckles as do the two shorter waist straps. The waist strap buckles will later be drilled through to provide the locking point holes and the upper ‘V’ straps will also be drilled with a series of holes below the buckles. Photo 12 illustrates the connecting plate (cone) which is formed from thin plasticard, drilled through to fit a short piece of stretched sprue. This same plasticard will also be used to make the small brackets fitted to both the ‘V’ sections as will be seen later. The short waist strap is in the process of being curved to shape over a sewing needle in Photo 13, as you can see, the end plate has also been drilled through in that picture. The connecting triangular wire thingy was created by folding another single wire strand around the tip of a triangular diamond dust file as shown by Diagram 14 and the final finished components of the harness are seen in Photo 15, along with those two plasticard brackets mentioned earlier. Superglue was used for all the fixing and the straps were painted in a mixture of Admiralty Yellow Ochre and White with the buckles and brackets painted in Citadel Mithril Silver.Photos 15 and 16 shows the completed seat assembly alongside the basic kit version and finally, in Photo 17, the seat assembly is finally glued onto the locating peg on the pedal/instrument panel section. That’s the main part of the cockpit additions completed (for Spit No.1 at least, No.2 will be slightly different in her harness arrangement). In the next instalment, there’s a couple more additions to go in behind the cockpit before the two halves of the fuselage come together and we then start on the wings – then she starts to look like a real Spitfire! Until then, Happy Modelling to you all! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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 Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Another great modelling treatise Robin - well done!! 
I like your very clear explanation of the inner workings of the 'Sutton' harness (great diagram), and your little tip for making the triangular strap ends is a good'un too. Mind bogglingly (is that a real word?) small pieces of fabrication work going on here Robin .... and I thought I was going small with some of the extra scratched details on my 1:32 Merlin engine - how do you do it?!!
So, I have a question for you Robin .... are you going to open up the engine panels on one of your Spits and build a fully plumbed and wired Merlin in 1:72 scale for your 1:72 scale fitters to work on now that you have proven how small you can go?
Keep up the good work mate, loving your updates and well done again - shame this isn't in the 'Build of the Year' comp by the way?!!
Kev
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Ah Kev! Unfortunately the answer to that question is no! With everything else that’s going into this diorama there just wouldn’t be enough time! But, I would say that these little Spits are such a pleasure to build I wouldn’t rule out the possibility of another one turning up in the future as a much smaller standalone diorama, this time set inside the hanger surrounded by groundcrew and mechanics whilst she has a full 1,000 hours service. In the meantime, hope you like this pic of a desert Hurricane ‘undressed’! Interesting Battle of Britain Fact again...A well trained and experienced ground crew could re-fuel and re-arm a Spitfire in between 20 - 25 minutes, however, that same crew, due to the Hurricane's gun arrangement could perform the same task on the Hurricane in around 12 - 13 minutes. Anyway, onwards! In Photo 1, the completed cockpit assembly is finally glued into the fuselage half. Now normally, I much prefer to work from left to right and front to back, but the instruction sheet tells you to glue the cockpit into the left side of the fuselage so that’s what I did and I have to say, it fitted in perfectly and stayed there even without any glue, which is more than it did on a couple of trial runs into the opposite side. So I’d definitely say follow the instructions at this point. Photo 2 is another comparison shot showing the twin compressed air cylinders which are fitted in behind the cockpit. These air tanks power the pneumatic systems in the aircraft, get a bullet or shell through those and if you’re lucky and they don’t explode you’ve got no powered undercarriage. There is however an emergency supply back-up tank further back in the fuselage.  The middle pair of tanks are painted as per the instruction sheet, in this case Citadel Mithril Silver, the right hand set have also been given a cockpit green bracket and then a thinned down coat of Citadel Shadow Black Ink. On the left is a strip of thick plasticard which has been sanded down into a rounded ended cylinder. This is another addition to the basic cockpit, it’s another air cylinder which, I believe is the pilot’s oxygen supply. The various other larger scale builds I’ve looked at on the web have this oxygen tank painted silver, cockpit green or a darker green, the nicest looking one I found however was a dullish metallic yellow which I’ve tried to emulate here (that’s a posh way of saying pinched!)  I didn’t have any metallic yellow so my version is Mithril Silver with a thinned wash of Revell Luftewaffe Yellow acrylic. (I bought that one because it was the closest looking yellow to the RAF’s Mae West Lifejackets!) The little air tank is trimmed to size and glued horizontally into the framework of the right hand fuselage opposite the two big silver tanks. Photo 3 shows another addition to the rear area, this is a tiny block of plastic filed down from a piece of sprue and represents the IFF box of tricks. This is the Identification Friend or Foe radio transmitter, which sent out a signal to be picked up by the radar stations, hopefully preventing unnecessary interceptions. The IFF sits on a little shelf on the left hand side of the fuselage as can be seen in Photo 4. Directly behind the IFF is the radio communications gear (too far back to be seen fortunately). On the outside of the fuselage at this point is a square hatch which opens out like a car bonnet to service the radio (hmm! Hanger plans forming!) Also visible here is the Sutton Harness steel cable. This is another single strand of electrical wire, twisted in the pin vice to double it up with the looped end super glued to a scrap of sprue. The front end was super glued to the back of the harness straps and once solid the sprue was gently pulled back to keep the cable taut and Contacta poly glued to the side of the fuselage – nothing neat here as you can see! Just had to make sure the sprue wasn’t too long to prevent the two halves joining together afterwards. That’s it for the building part of this instalment. I promised earlier I’d point out what the instruments supplied in the nicely detailed cockpit were, so for those interested or building their own Spits, here they are! Photo 5 illustrates the two side cockpit panels of Spit No.2. Of the two unknown items, instrument a) is a lever attached to a round metal dial under a glass cover graduated from 0 through 5 to something higher and has the word ‘FEET’ on the dial. My most detailed diagram of the controls does show it but doesn’t name it. Instrument b) doesn’t appear in any of the cockpit photos I’ve got, so whether it was in the MkI and was then deleted from the later Marks I have no idea! As you can see from these photos, the little rudder trim wheel didn’t get painted – I thought it was a locating peg! Finally, the last photo which would have been Photo 6, had I remembered to number it, shows the completed instrument panel with all the various items on it as supplied on the decal by Airfix. For the most part it’s pretty accurate with just a few little omissions. There should have been a clock dial on the left hand side as indicated, below the RPM meter on the top right there should be two rectangular gauges for Fuel and Oil Pressures and finally, just to the right of the three little light switches at the very bottom should be a very important push button switch – the starter button for the Merlin! Other than these, Airfix has supplied a very nice and detailed panel. One thing I forgot to add on to the last pic - that non-drilled out hole on the right side of the instrument panel frame that had something moulded in it – it’s the engine primer switch. In the next instalment, the wings and tailplanes go on and the second Spit begins to catch up with her twin! Until then Happy Modelling to you All! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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Another stunning build session from you Robin, can always guarantee to learn something new from you with every post....  .. Impressive to say the least.... Regards Alan
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 Rank: Super-Elite       Groups: Registered
Joined: 27/01/2014 Posts: 5,060 Points: 14,980
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Another fantastic and comprehensive write up, as well as some amazing skills on show with your work. A pleasure to follow
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Thanks again to Alan and Dave! I'm learning a lot more myself on this one! On we go! Photo 1 shows the three sections of the Spitfire’s main wings assembly. As you can see in this shot, there is a bit of painting to be done on the inside surfaces of the wings before they can be glued together. The areas shown painted here were first masked around and the Poundshop grey primer applied to seal the plastic. The cockpit floor region in the large single piece was then painted with the Revell Cockpit Green (Fern Green) acrylic together with the inside walls of the wheel wells. The floor area was given a slight Citadel Shadow Black and Waarrgh Green ink mix but too much as very little of this can be seen once the fuselage is in place. The two upper wing halves need a little more precision to first, paint, and then shadow and highlight the details moulded into the wheel well area. The Airfix instructions then called for the rest of the inner wing to be painted black as you can see in this photo. I hadn’t realised this in the first aircraft and didn’t prime this area but the Citadel Chaos Black covered the bare plastic pretty well anyway. I then realised what this black panel was for; in this new tooling model, the ejection ports for the eight Browning machine gun’s .303 brass cartridges are correctly modelled as open, not simply panel lines as in the older kits, so the black panels help to highlight these ports! Photo 2 illustrates an earlier section which I hadn’t included a photo of, namely the cut away cockpit hatch. The hatch on the right is as it came away from the fuselage side and as you can probably see, it’s greatly over sized in thickness. The one on the left is after some vigorous sanding down, reducing it to about half the original. This should look far more accurate once they are attached to the cockpit sides later on. In Photo 3 we have the previously mentioned wheel well detail now visible after the wing sections have been glued together. I had a feeling that those square box things would be chunky metal components which was confirmed after looking through the Deagostini Spitfire Offical Build! These parts were therefore picked out with Citadel Mithril Silver and the Shadow Black ink wash. The wing sections went together really well with just a couple short bits of masking tape to hold it together whilst the glue set. In Photo 4 the kit tail planes have been simply push-fitted into their slots in the rear fuselage. Once again, the fit is so good that they just stay where they’re put, but before gluing in place, a little modification was required! In many of the contemporary photos of the Spitfires and Hurricanes parked up on the airfields, the tail planes are usually ‘drooping’ slightly and from the start, I had intended to add this in to the models. I had also intended to have the main wing flaps slightly down as well but I have yet to find a photo of a Spitfire with ‘saggy flaps’! It seems the flaps don’t droop on a Spitfire so I’ll be leaving them ‘as is’. (They do drop a little on the Hurricane however so I’ll be looking into that possibility soon!) Photo 5 illustrates this very simple adjustment; using a sharp blade the angled slot of the flap was cut through and then with a series of gentle slices the flap itself was removed. A little sanding down to clean up the cut edges and the flap, (after the front tail plane was glued into place on the fuselage) was glued back into position with a slight downwards angle as can be seen in Photo 6. The rudder was also displaced side ways slightly, referring back to Photo 5, you can see the very clever way that Airfix moulded the rudder hinge. Gone are the old double locating pins to be replaced with a lovely hollow cylinder on the back of the tail fin into which the separate rudder locates. This means that you can glue the rudder in at whatever angle you like, straight, or as in this case, offset to one side. If you really want to go above and beyond, you could cut out the trim tabs on the rudder and tail planes too, - however – part of the daily maintenance routine was to check the trim tabs were functioning and then to set them to zero! Photo 7 shows the second Spitfire’s cockpit just prior to gluing together. As you can see, the Sutton Harness is slightly different in this one, I want to have it either slung over the rear canopy or being held up by ground crew, so at the moment it is just curving down in front to avoid the canopy. You can also see that additional yellow air cylinder which didn’t get pictured in the first Spit. I’ve since found out that the pilot’s oxygen bottle is actually further back down the fuselage, about where the green paint ends, so this one could in fact be the emergency supply for the undercarriage after all! Photos 8, 9 and 10 show the wings added on to the fuselage and are included here to illustrate the exceptionally good joints on this model. You might remember Jase’s review of the new Airfix modern RN Warship in which some of the joints were horrendous! That gave me the jitters about this kit but I’m happy to report that all the major parts go together like a dream!  Much of this kit is almost like a ‘snap fit’ model especially the tail planes. I did think on the first attempt that I had finally found a problem in the fitting of the fuselage into the wing section, I just couldn’t get it to fit down into the wings at all. The instruction drawings don’t give any information on the sequence of gluing all these parts together, the fuselage is certainly stuck together first of course (in section 3) but the section 4 drawing just shows the completed fuselage, the lower wing section, the upper wings and the tail planes and rudder all going together via arrows. I chose to glue the wing uppers and lower together first and fit the fuselage into place the following night. I was all set (and resigned) to sanding down the wing root area to fit the fuselage into it, when I discovered the simple solution. This is such a good fit, that all you have to do is to gently squeeze the open bottom of the fuselage inwards (under the cockpit) and the fuselage then literally snaps into position! This took me by surprise I can tell you, and I had to pop it out again to actually apply some Contacta poly glue and then fit it together once again. As you can see in those photos, the joints are really good – no filler needed there (just as well ‘cos I haven’t got any, other than mixing up some Milliput!  ) Of special note is that beautiful clear canopy, again, it was a case of slipping the front into the space above the instrument panel and just pushing down on the rear section to snap it in place. It’s such a tight fit I’ll be Maskol-ing the canopy to cover up the cockpit for priming and air brushing soon (with a cardboard door hatch as well! Actually, it was a wooden one in the end!) The final Photo 11, with the insert, shows the completed pair of Spitfires ready to be prepared for priming. The last little fiddly parts to be added were as follows: a) the tail wheel on its integral strut, b) the Pitot Tube seen on the right wing tip of the upside down aircraft. (The Pitot Tube is the means by which the aircraft’s speed is calculated; at the rear of the hollow tube is a pressure sensor linked electrically to the airspeed indicator in the cockpit, the faster the plane moves through the air the greater the pressure inside the tube and the further the dial pointer moves). I had intented to replace the tube with stretched sprue but the kit part is so finely moulded there was no need. To the right is c), the two part Carburettor air intake. This is visible under the nose of the Spitfire and why Airfix made this a two part item I have no idea! It was a nightmare to sand the sprue attachments off! It would have been easier to have had it in one piece (especially in a ‘starter kit’). Part d) is the radio mast, only one seen here as the other was already glued on to Spit No.1. Finally e) is the smaller of the two underwing radiators. As you can see here I’ve already painted the interiors in Citadel Chaos Black. One of them can be seen under the upside downer in position. The other radiator is much bigger with a finely moulded screen inside it. I decided to leave them off and paint them up separately, gluing them on once the main colours and panel lines have been completed. That’s it for the Spits for now, they’ve just been primed (with a kebab skewer stuck up their prop holes to hold them on!  ) In their next appearance they should look a lot more colourful (if all goes well!) In the next instalment I’ll catch up with the progress on the Dispersal Hut up to the trials and tribulations of making micro cast iron window frames! Until then, Happy Modelling to you all! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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Back to the building site! Photo 1 is a huge leap on from the last time the wall was featured here! As you can see, the walls are now almost up to the final height but before the final few courses of bricks can be done I need to install the lintels over the doors and windows. These were formed from my thickest sheet of Plasticard which, by luck was exactly the same thickness as two courses of bricks! A strip was cut off the edge of the sheet with a sharp knife and steel ruler measured out to the same width as the red bricks. A little sanding down to remove the cutting burrs and then the strip was cut into lengths for each aperture. The two main windows and the doorway were simply super glued in place from wall to wall, the half window on the short wall section and the other ‘incomplete’ window on the end of the long wall each required a vertical brace temporarily fixed in place to support the lintels until they were set. Once everything was dry, the plastic lintels were painted with Vallejo Red Leather (70.818) acrylic, the closest colour I had to the raw bricks. I was going to use some of the Admiralty Red Ochre for this, but discovered that the bloomin’ pot had dried solid behind my back! (This was one of the plastic pots where the white lid had split after repeated off and ons. Games Workshop used to sell their range in identical pots, and they also supplied empty ones too, they don’t anymore unfortunately!)  . The painted lintels are seen in Photo 2. By this stage I was becoming aware of a slight problem with the wall construction. Despite frequent checking with set squares before actual construction, somehow that plasticard former was distorting as the wall was climbing ever upwards. By the time I’d reached the top of the gable wall (the sloping one at the end) the entire thing had developed a considerable inward leaning. Although I’d been noticing this earlier as I said, I’d hoped that it wouldn’t be too noticeable by the time it reached the full height. Unfortunately – it was!  I was left with two options; either I could actually slope the little plasticard base on which the hut stood into the foam ground work base or I could try to somehow repair the defect to end up with a straight wall on a straight and level base! The first option was, I decided, unworkable. Although the long wall was leaning inward, the short right angled section was perfectly straight, tilting the long one to straighten it would have simply put the other one out of alignment in the process. A repair it would have to be! The result of the repair plan can be seen in Photo 3. What I did was to very carefully, using the deeper bladed Exacto razor saw, cut down through the end wall right in the corner, parallel to the long wall and following the edge of the corner pillar. Once the cut was right through the two wall sections were then (again, very slowly and carefully) cut away with a medium snap off knife blade (another Poundshop special) releasing them from the black Plasticard base which you can see in the background, still pinned to the white melamine support base. This went surprisingly well though it did take quite some time to accomplish! With the two wall sections now separate, the long wall could now be gently rubbed sideways along the long axis over a sheet of medium sandpaper, gradually sanding the bottom of the wall back to a ninety degree ‘flat’, thereby removing the slope and allowing the wall to stand up un-supported again as in the photo. The short end wall required a little more attention, As mentioned earlier, this part of the hut was already correct in the vertical plane so the base didn’t need any sanding, however, with the sloped long wall now cut away, the joining part of the short wall now had an angled appearance! (I know the RAF put these huts up as quickly as possible, but they weren’t that bad!) Using the mini set square, the wall was pencil lined to get a true right angle and the wall was slowly razor sawed back to the correct shape. In Photo 4, the two sections have had a first coat of ‘Magnolia’ on the interior. It’s not actually Magnolia but the ‘Docrafts’ Sand Acrylic which I bought in my local Chaplins store for use on the Messines diorama, but it’s a pretty close match! You can just make out a couple of ‘dips’ in the base of the long wall by the doorway, this was the only damaged area resulting from leaving a brick or two stuck on the plasticard base. This area will be covered by the concrete step later so no great problems there. Photo 5 shows the same sections after a second coat of the acrylic and once dried, strips of Frog Tape applied to mask off the line between the Magnolia and the green lower wall (Cockpit Green, as per the window frames as well). At this point I still have the interior portions of the supporting pillars to make up and add, but I decided it would be far easier to paint the two tone interior first and add the pre-painted pillars on afterwards. Once the interior had received three coats of cockpit green on the lower sections (it’s not the best covering of the Revell acrylics) it was time to finally glue the wall sections back onto the plasticard base as shown in Photo 6. This was done using super glue gel along the bottom with three set squares to support the wall in position as it dried, two Tool Box aluminium squares behind and a Rolson mini square on the exterior walls. You can also see my solution to not wanting to cover up all those red bricks by camouflaging the entire hut as it was in the movie! A couple of converted figures, a couple of scratch built ladders and tins of opened paint and hey presto: a hut in the process of being painted!!  Also seen here is the bottom most part of the floor, this wedge was cut from the original plasticard base, the piece that was butted up against the bricks from the inside. The wedge was glued onto the ‘L’ shaped wall base with Contacta liquid poly, this process being done on a sheet of glass – firstly to keep everything flat and level and secondly to ensure that the whole assembly could be safely removed after drying (any poly glue ‘splodges’ won’t stick to the glass!) Photos 8 and 9 illustrate the beginning of the interior brick pillars. Photo 8 shows the little plasticard jig composed of three scraps of plastic superglued to the glass to form a channel one brick wide into which the pillar will be built laying on it’s back. The pillars on the exterior wall were built in exact miniature, ie, one full brick followed by a pair of half bricks and so on. When I was devising this jig I thought up a very simple way to avoid having to cut all those bricks in half again! You can see the method in Photo 9 – using the Exacto Razor saw again, I gently cut a single groove into the base of the jig as shown here, then, stacking in a few of the red bricks I repeated the sawing action producing a groove down the line of bricks. Once removed from the jig (minus a few ‘breakages’) I was left with a collection of bricks which, once incorporated into the pillar give the impression of being half bricks – much less time consuming!!. In the next instalment I’ll be adding the ‘concrete’ floor to the inside of the hut and beginning the most neck straining part of the whole model – the cast iron multi-paned window frames. Between then and now, have a guess where the surgical tape comes into it! Happy modelling to you All! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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Marvellous work Robin, just love the detailing..... Regards Alan
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Many thanks for those kind words Alan, greatly appreciated again!  I've just finished building the little Airfix Bofors gun, I thought that part was going to be a simple out of the box job - boy was I wrong!  (Details, details and more details!!  ) Firstly, apologies for not posting this instalment earlier, it was supposed to have gone up on Sunday but I spent Sunday evening up to 1am on Monday as a guest of the Plymouth A & E Dept. I swear those metal chairs are banned under the Haig Convention as instruments of torture!! Anyway, here it is at last! In Photo 1 we have the first of the three internal pillars after being super glued brick by brick in the jig. You can now see the effect of those sawn bricks placed alternatively in the length and giving the impression of two half bricks. This was followed by the painting process, as shown in Photo 2. From left to right: the basic red brick pillar, then after two coats of the Sand acrylic. Once that was completely dry, the pillar was held up to the internal wall and a little pencil mark made at the green/magnolia line and then the bottom portion was given its own green paint as seen on the right. The first pillar is seen super glued onto the inner wall in Photo 3. Once it was stuck fast, the joints against the wall were given a further drop of paint to help blend the two together. You can also see the inner concrete floor in this shot, more on that in a little while! Before the flooring however, here’s a quick explanation of the window frame construction. The windows on the Dispersal Hut in the Battle of Britain movie looked strangely familiar when I watched the DVD. I soon realised where I’d seen that type of window before – my own home way back in my childhood! My home was built back in the mid ‘50’s, only a decade after the end of the war and the councils of the time were still employing many of the techniques used during the war years. Like the Dispersal huts, our window frames were the same cast iron construction, single glazed and with exactly the same hinges and handles as those featured in the movie. The only difference in fact was that our windows were single panes rather than the square multi-paned units back in WW2. Those were the days – waking up on a cold crisp winter’s morning and having to scrape the ice away from the inside of the window before you could look out! Today’s young generation with their uPVC double glazing – you haven’t lived!! Anyway, after we had the old windows replaced with double glazing,  first aluminium and then uPVC, we still kept the old windows around the garden, one of the bigger ones ended up as the window on my old garage workroom as you can see in the composite Photo 4. As you can see, the window hinges are different to today’s enclosed versions, the windows pivot on external hinge posts which stick out from the metal frame. The opening windows are secured by a simple friction locking handle and can be locked in one of three opened positions by the use of a pivoting ‘strut’ with three holes and a corresponding latch post on the inner frame – exactly as seen in the movie! All the photos I have of the window construction were taken after the floor of the hut was completed, so to keep to schedule, here is the floor first! The lower plasticard floor base was added in the last instalment and on top of that was added a middle floor of plywood as seen in Photo 5. This plywood was cut out from the remains of a fret of pieces from the DelPrado Bounty kit, see, never throw any wood away! This was glued down whilst clamped to the melamine board to avoid any warping. On the top of the wooden layer would be the representation of the concrete floor of the hut. This was made from another plasticard triangle which, in Photo 6 is in the process of being spray-glued onto the back of a sheet of 400 grade waterproof sandpaper. Photo 7 shows the triangle section the right way up back in the place where it was cut out from, and after it was sprayed with a coat of grey primer. The photo is a little misleading, the grey is much darker than it appears here and the ‘natural’ sandpaper is actually black! Back to the windows. I tried two methods to fabricate the windows before deciding on a completely different (but much more authentic) third way. In Photo 8 we have the two earlier attempts. Both used the thick acetate which I’d chosen for the vehicle windows and it was the thickness of the ‘glass’ which proved to be the mistake. The left side version was masked off with strips of tape and the green acrylic painted on to form the frames. This wasn’t actually too bad and if the frames had been a little better aligned might have convinced me to try this method. The right hand version is the same acetate with the actual frame stuck on using the DecraLed strip, again painted in the green. Again, not bad, but there was something just a little ‘over scale’ about both methods, which, as I said, I think was the thickness of that acetate. I only had one type of acetate which was thinner and this was so thin it was virtually scale thickness for 1/72 window glass – A4 sheets of Overhead Projector Film. This would be so flimsy however, it would need a ‘real’ frame to support it – so that was option three! The first task was to draw out the windows to actual size on graph paper and then to construct the frames out of individual lengths of plastic strip, gluing them together with liquid poly over the plan, which was protected under a sheet of glass to allow the glued items to be removed once dry, (see Photo 11). The frame was begun by gluing an outer frame of Plastruct Styrene strip, 0.5mm by 1.5mm, (Item No.90723). The inner frame was supposed to be also cut from this, being sliced down the length to provide strips of .75mm. Unfortunately, it proved really difficult to get the strips cut parallel, even a 10th of a mil out and they looked wrong. On top of that, I only had a couple of strips left from the pack which I’d bought for the super-detailing of the MkIV tanks in Messines and each mistake was cutting into (excuse that pun, it just popped in there!  ) my decreasing stock so I decided to get a pack of 0.5mm by 0.8mm to use instead. The outer frame was cut and glued in the vertical plane (like the sides of a box) as seen in Photo 9. Once dry, the thinner strip was then cut to size to form an inner frame in the horizontal, effectively producing an ‘L’ profile frame illustrated in Photo 10 (and 11). The frame seen in Photo 12 is one of the two larger ones with the two opening sections and the fixed centre. In this shot the thinner strip has already been cut and fitted in to form the vertical part of the fixed centre and the bars to create the horizontal parts are cut to size on the right. These pieces are so ruddy small, ‘ cut to size’ is a relative term! If they fitted exactly, brilliant! Most of them didn’t. It was better to cut them on the big size within about a quarter of a mil if possible to avoid wastage, and then to reduce them by the merest sliver at a time until they fitted exactly. You can see the size of the slivers in Photo 13, this was when the spots in front of the eyes really began! Eventually all the basic framework was completed, as shown in Photos 14 and 15. The end wall window was a fixed unit with no moving parts, the others have the individual ‘openers’ as seen here. Note, the end window was missing the outer frame in this shot, that window is essentially another of the big ones, but only the opening part is featured. With the frames done, the last task before priming and painting was to attach the external hinge points. The ones for the outer frames were fairly simple but fiddly and were cut off the thin styrene strip as seen in Photo 16. Once cut to size they were glued on to the corners of the frames pointing outwards. The hinges for the inner moveable frames were a little more difficult as they were essentially curved on the inner face, not straight edged like the others. The procedure is shown in Photo 17. First a small hole was drilled near the corner of a sheet of Plasticard of the right thickness and then a square of plastic was cut out with the hole at the centre. Finally the square was cut into four with a safety razor blade to leave four tiny sections, each with the required inner curve. These were then glued to the moving frames, one at each of the outer corners as seen in the final Photo 18. Trying to pick the ruddy things up with tweezers was NOT the easiest part of the task, more than one went pinging off never to be seen again! In the next instalment, the frames are painted up and fitted into the walls, the windows get glazed and protected against blast and the roof goes on at last. Until then – Happy modelling to all! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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Amazing work again Robin and I remember those window latches, my parents had them but my overriding memory of them was having to polish them with brasso....  .. something my dad always made me do on a Sunday morning.... Thanks for bringing back some childhood memories....  .. Keep up the great work... Regards Alan
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Super fine detailing yet again Robin, looking forward to seeing this. Regards Paul Building: DelPrado HMS Victory. Building: DeAgostini Sovereign Of The Seas.
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I do love your comprehensive updates Robin, they take some reading mind. The windows look great but that brick has blown me away. Keep up the amazing work
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Many thanks to Alan, Paul and Dave, greatly appreciated. I know what you mean Dave, Alan keeps telling me I should make them into a book and I do apologise for getting a little 'wordy' at times! Glad you have those memories Alan,I'm just glad our windows were always painted gloss white - brasso on a Sunday morning! Sheesh! OK, here's the final part of the Dispersal Hut main construction (a few little additions to come later!) In Photo 1, just to recap, we have the outer frames again to show the corner hinge joints which I didn’t put up in the last posting. The smaller one on the right is the partial frame which sits on the extreme right of the hut, the vertical bar on its right is a temporary strut just there to keep the frame from distorting during the painting process. It can be seen finished off with the strut removed in Photo 3. Photo 2 shows all the completed frames in the process of priming with the Poundshop’s ProDriver Grey Primer Auto Spray Paint (all except the two at the bottom which couldn’t fit on the coffee stick!). In Photo 4, the hard work begins! The pane of ‘glass’ is cut from the sheet of Overhead Projector Film. This was achieved by first lining up a plastic frame with the film butting up along the inner edge of the panes and then, using a sharp pointed knife blade gently scribing a line into the film to mark the width of the pane. By repeating this at the opposite corner of the film I could then slice off a strip, which, hopefully, would be the same width as the panes. It worked most of the time but I still needed to do some ‘micro’ trimming with the razor blade to individually fit the glass to each frame. What I needed was a glass pane just the right size to slide down into the frame. If it slid right through it still didn’t matter too much unless there was an obvious gap, as the next procedure would take care of that! That procedure involves the application of tiny strips of surgical tape, the really sticky stuff that is used to keep dressings in place and hurts like hell when it’s time to pull it off again! I would estimate the strips are about 0.5mm in width, carefully sliced off with a steel rule and sharp knife blade then teased off the pane of glass it was stuck down on to be cut out (that’s a real sheet of glass of course, not the pretend one!) With the strip of tape dangling off the blade it was carefully held over the little film pane and pressed down once it was diagonally across. The excess was trimmed off and then the procedure repeated to end up with the typical ‘X’ seen in so many wartime photos. Although the tape is trimmed really close to the film, there is still a microscopic ‘overlap’ and it is this which helps the film pane to stay in position in the frame. Using the real glass sheet again, the film pane is gently eased down into the plastic frame until it is level with the bottom of the frame, once there, using a nice pointed nylon paintbrush I applied a ‘seal’ of Micro Kristal Klear to glue the film pane permanently in place. By going all around the pane it also seals in the ends of the surgical tape, preventing it from lifting off in the future. This is another task which produces a stiff neck really soon! In Photo 5 you can see the effect once the Kristal Klear has dried and is virtually invisible. The third pane down is still drying and you can just make out the white of the Klear as it dries to transparent. The good old penny is there for scale again. In Photos 6 and 9 we have the finished frames in position with the fully effect of the anti blast tape. Incidentally, the actual Dispersal Hut in the movie that I’m modelling here only ever had about a quarter of it’s windows taped in this fashion although another hut on a different airfield did have all of it’s done. I’ve chosen to do all of mine for the simple reason that it’s pointless having any done if you then leave the rest without any tape. It’s all or nothing so I went with all! With the windows in place it was time to think up how to make the latches. Good old DecraLed to the rescue again and in Diagram 7 you can see the method I came up with. I first drilled a line of three holes as per the original and then, using the safety razor blade the latch was cut out leaving the three holes in the middle. The reason for this is that if you cut out the strip first and then drill it, the lead is so soft that the holes will deform the edges and you lose the straight sides. With the holed strip cut to size the outer end was placed over a sewing needle and simply pushed down with the forefinger, the natural ‘give’ in the skin allowing the strip to take up the ‘humped’ shape required. What isn’t shown is the rear pivot to attach the latch to the window frame. This was a cut off disc of plastic from a 1.1mm styrene rod which was then sliced across at the same angle as the frame was open relative to the fixed frame (like a pie chart diagram). The latch was super glued to the cut off disc and the disc super glued to the bottom of the frame, the first one is seen before painting in Photo 8. Photos 9 and 10 illustrate the concrete step into the hut, this was cut from the white foam board off-cut and was painted in Citadel Celestra Grey exactly the same as the German Bunker in the Messines diorama. With the windows nearly finished (apart from the tiny handles, I’m still deciding how to do them), it was time to put the roof together. The construction for this is basically the same as I developed for the Messines trench system, namely the corrugated sheeting. Photos 12 to 15 shows the procedure, the same production jig I soldered together for Messines was used again, visible in the top of Photo 12 with the first of the wriggly tin sheets below. There were two changes to the routine however. I discovered (during the inter war years!)  that it is much easier to cut the sheets to size first as you can see from the three flat blanks on the left, rather than forming the corrugations first and then cutting the sheets out, (also, the fact that these are standard six foot sheets rather than the ten foot panels in Messines also made it easier.  ) Secondly, I’ve found that the whole clamping the jig in the vice procedure is completely unnecessary – the pressure from pushing down on the jig with my two thumbs was quite sufficient to form the panels. I wish I’d discovered that back in the trenches! Photo 13 illustrates the mounting pile of roofing supplies and Photo 14 shows those same panels cut to size and super glued together. I first cut a white card template to the shape of the cut away roof section and then built the panels up over that. The soft metal sheets were cut off at an angle to follow the slant of the roof and where that was done the sheets needed to go back into the jig to re-shape the corrugations again, after they were flattened by the razor cut. Once the triangular section was complete it was aerosol sprayed with grey primer on the exterior and matt white on the interior side. I wasn’t too sure what kind of adhesive to use on this, ‘Liquid Metal’ epoxy would probably have been best but in the end I used a tube of contact adhesive, applied with a cocktail stick along the top of the wall (outer edge) and down and across the ridges on the sheeting. Trying to get that stringy stuff to stick to the walls as it rapidly dried wasn’t the most calming of tasks but in the end it did go on and stay there! ( Photo 15) The white internal face is illustrated in Photo 16. The last major item for the basic hut was the main door. Actually I think there are four identical doors in the actual movie hut, so it’s not really the main door, just the only one I need to model!  The door jamb or frame was constructed from Plastruct styrene strips, 0.8mm by 2.5mm ( 90735) and the thinner strips I bought for the window frames; 0.5mm by 0.8mm ( 90721). The 2.5’s are slightly wider than the brick walls so they had to be trimmed down a little, the 0.8mm’s were then glued on to form the rebates into which the door closes. The sides and top are shown in Photo 17. After the glued frame was test fitted into the doorway I found there was a small gap by the lintel so another strip was added to block that in as you can probably see. The door itself is featured already complete in Photo 18, (I was on a roll making that one up and forgot to photograph it!  ) It is made up of the 2.5mm’s for the ‘planks’ together with the small strips to form the edging and the ‘Z’ braces. The lock (with keyhole) was a scrap of plasticard and the door handles were from a very useful find out in the old garage workroom – five packets of RIKO plastic rods, different diameters and over thirty years old now. A rod of about 1.0mm dia was held up to a candle flame until the end heated up and took a semi-spherical shape to form the ‘knob’. (Riko was one of the very early producers of scenic and modelling accessories, long before the likes of Plastruct and Woodland Scenics! Is Riko still going? The door was glued into the frame with liquid poly as in Photo 19, carefully positioned with some scrap wood to support it at a slightly ajar angle. Finally, Photos 20 and 21 illustrate the completed door assembly wedged into the doorway. It still needs to be painted green to match the windows of course, but I’ll collect a few other bits and bobs together first and prime them all at the same time rather than waste paint spraying just one small item! So that’s the main part of the Dispersal Hut completed, I may add a roof beam or two to finish off the roof but now its mainly the furniture and signs to make up together with the scramble bell and, once the outside concrete base is put on, the protective steel corner post. In the next instalment, a first for any of my diaries, a separate model component from start to finish in a single instalment! The one I thought was straight out of the box – the 40mm Bofors Anti Aircraft Gun – another Airfix Golden Oldie! Until then, Happy Modelling to you All! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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The Airfix 40mm Bofors GunAnother interesting fact! The Bofors gun was actually a Swedish designed weapon which was built under license by the British. And the Americans and the Germans and dozens of other countries during the Second World War! It was the most widely used light AA gun and was used extensively as a ship board AA defence by all the major combatants (though I'm not sure about the Japanese?) When this kit arrived fresh from Ebay, I realised that the 40mm Bofors Gun was not actually the anti aircraft gun I’d been visualising for the diorama! I was thinking of the ‘big guns’ often seen on the history programs, defending London or set up on the south coast to intercept the V1’s. I should have realised of course, those things were probably bigger than the infamous German ’88 and here was the little Bofors weighing in at 40mm – less than half the calibre of the 88 (and that one’s not very big in 1/72 either!) Anyway, here’s a brief description of the Airfix kit. This is a pretty old kit now but still in production today. There are, according to the plans, 107 pieces in the kit which builds up into a six wheeled Morris CD/SW 30cwt tractor along with the 40mm Bofors. Not all the 107 parts are used however as the gun can be modelled in one of three versions – on tow behind the tractor, in action still attached to the towing wheels and in action in the deployed position (which is the one I’m using here as the gun will be placed in a prepared sandbagged position.) I’m not sure what the quality of the modern issues would be after all these years but I was really lucky with this kit, not only was it won on the auction for a pretty reasonable price but this is actually a first edition!  This can be seen from the ‘NEW’ red star on the box top (with the remains of a now defunct and sadly missed Woolworths price tag on the top!) The quality of the moulded sprues is excellent with only the slightest mould lines to be found. There were unfortunately a couple of nasty sink holes evident but as you will see, there are ways around that! Photo 1 illustrates the box top art, which marks this kit out as a first edition. The model has been through a couple of picture changes over the years (which I’ll come back to later). The instructions come on a single sheet of paper, printed both sides and a strange shape, about one and a quarter times A4 down and three quarters of A4 across. Another indication of the age of this kit is that the instructions have gone quite yellow, and also that the paint numbers are the old Airfix paints, not Humbrol or Revell. Photo 2 shows the two swinging legs, which join on to the central ‘spar’ of the gun carriage. These have a cup foot underneath and a ‘jack’ handle similar to those on the towing hitch of a caravan on the top (locations shown arrowed). With those assembled and put aside, I moved on to the gun platform, the main components of which can be seen in Photo 3. As you can observe, there is a tiny amount of ‘mould line’ around the base which was easy to scrape away later. This first section builds up into the platform and half of the side mounting. If any modellers out there are building this kit in the future, please note that that curved bit with the triangle at it’s base should in fact be hollow. By the time I realised that from the web research the thing was glued down and inaccessible! Also, Airfix made a mistake in the two sets of foot pedals which you can see glued in place here. If you are making this ‘out of the box’ it doesn’t matter at all, I’ll point out it’s effect on my up-grading a little later. Photo 4 shows the platform after gluing together. In Photo 5 we have the main components of the gun itself. You remember that nasty sink hole, it’s hiding under that thin white plasticard ‘panel’. There isn’t actually a panel there on the real gun but once it’s primed and painted it doesn’t look too bad (and was far easier than trying to fill and sand it away!) As I said, I was thinking this gun was a lot bigger and had planned on putting in an aluminium barrel for an improvement, when I saw the actual size it was “forget that!” The improvements I did make were to drill out the muzzle and also a larger hole in the back of the gun as seen in Photo 6. Notice that pointy thing sticking out of the rear, some drawings of the Bofors that I found on the net didn’t have that there. I later discovered that all it was is a curved chute like a bicycle mudguard, that big hole is where the ejected spent shell case comes shooting out and the chute deflects it downwards (probably after some loud complaints from the loader who stands right behind the breech!) Photo 7 illustrates the gun fixed into the platform, now trapped in between the two pivot arms. That white styrene rod is part of the hydraulics and replaces the ‘L’ shaped kit part seen in Photo 5. In Photo 8 we come to one of the major up-grades; the gun shield. This photo shows the gun with the kit gun shield just pressed into place. There are two things that needed changing on the kit part. The main thing is the thickness of the shield itself, the real thing is not made out of tank armour as this one appears to be, it is actually a double layer of very thin steel plate, only designed to protect against shrapnel and small arms fire. The second part is that bar which joins the two sides together – there isn’t one!  It’s not unusual to find something missing on a kit to make it simpler for beginners or just cheaper to produce, I think this is the first time I’ve come across anybody adding a bit in to make the construction easier! In Photo 9 we have the rear face of the gun shield with the first stage of the replacement parts in thin plasticard, those moulded ‘boxes’ on the shield are where the ‘L’ shaped frame seen in the previous photo locate ( to the right of that ratchet thing under the gun barrel and above the two protruding pistons). In Photo 10, the plasticards are further cut to shape to match the original shield whilst in Photo 11, spacers are being glued on to separate the two shields before they are glued together. Again, to anybody making this kit, if you go down this route, I learnt afterwards that the spacers should in fact be a series of simple threaded steel rods with a nut on the outer faces so possibly drilling small holes through both shields and inserting a styrene rod through would be more authentic. Mind you, once the shields go together it’s really difficult to see what’s inside! In Photo 12, the two glued shields are pictured above the kit part. On their rear faces you can make out the brackets on which they are fixed to the carriage. These are made out of ‘L’ section steel angle on the original and the model versions are cut from a couple of off cuts of thin plasticard, cut to size and glued together to form the ‘L’. You can make out the pencil lines on the new shields, these correspond to the inner dimensions of those little moulded boxes on the Airfix component. The brackets are cut off at that same point so that when fitted on to the carriage, the existing moulded bracket, instead of fitting into the box , now butts up to the new brackets, as you probably can’t see in Photo 13!  This was when I discovered the little error in Airfix’s modelling of the foot pedals. In the kit, the pedals are offset by the width of a pedal towards the centre line of the gun, that bar that can be seen coming forward from the main platform should be right in between the foot pedals instead of which it lines up with the outer one on each side. This doesn’t matter on the original kit but in reality there should be a supporting bar coming from the centre of each gun shield back at an angle to that long bar. By the time I realised this there was no easy way to correct it – so I just left the bars off! With the shields done, the next step was to replace the simplified kit seats for the gunner and aimer. The very basic kit parts are shown in Photo 14 with Diagram 15 showing the new replacement’s construction. The starting point was a pair of small strips of fairly thick plasticard a) (1.5 or 2mm thick I think). Using a diamond dust ball engraving tip I ground away the surface to create the moulded seat effect b) as seen in the pressed steel original. The seat was then cut off the strip and the rear end trimmed and sanded to shape c). A series of very small holes was then drilled around the outer edge and the rough edges smoothed off d). Unlike the solid backs in the kit seats, the real ones have a raised back support, almost like a modern office seat, this was formed from two heat formed curves of plasticard shown at e). The actual completed article can be seen in the small insert photo. With all that done I came to the most difficult part of the whole model - that flaming gun sight! Going back to the box top art again in Photo 16 you can see the sight as depicted on the cover and also what comes with the kit – ie, not very much!  There seem to be as many different gun sights for the Bofors as countries that used them, ranging from a simple ring and pillar arrangement (similar to the box art) to twin telescopics and various others (especially in Naval use) Unfortunately for me, the early British Bofors from Dunkirk to the Battle of Britain and beyond were equipped with this Heath Robinson ‘thing’! I assume all the gubbins on the left side is to allow for deflection shooting at fast moving aircraft. All I can say is that in this scale it’s a real headache of a thing to build from scratch!  The basic layout is depicted in Diagram 17, the vast majority of the parts were cut from stretched sprue with the round sights made up from single strand wire super glued together. The curved support bar which holds up that triple barred frame was cut and sanded from a thick piece of plasticard and the whole thing was gingerly constructed onto the basic kit part whilst it was held in a pair of spring tweezers. That same triple frame is shown after gluing together in Photo 18 and the finished thing is perched on the old penny again in Photo 19, and finally fixed onto the gun in Photo 20. There was one last piece to add on which is shown in Photo 21, this is a sprung steel frame which is designed to hold a clip of five rounds ‘Ready to Use’. Some Bofors don’t have this on at all, and of those that do, the majority actually have a double version (like a ‘W’ compared to this one’s ‘U’). I did try a doubled one but I couldn’t quite get it to go thin enough so I settled for the single. It is made from two bent strips of lead glued on to a plasticard platform which sits on top of the right pivot arm on two tiny little legs, again from plasticard. You can also see more clearly how that bar lines up with the foot pedal in this shot. Finally in Photos 23 to 27 we have the finished model going through the various stages of painting, from Prodriver Grey Primer in 23 and 24 (amazing how that grey brings everything together from the different coloured parts!) The airbrushing in Revell Dark Green acrylic in 25 and finally with some drybrushed Dark Green and Admiralty White mixture in 26 and the close up in 27. So that’s the Airfix 40mm Bofors Gun all ready to go onto the groundwork in due course. This is a lovely little kit despite its age and I’d recommend it for any diorama in this scale. Incidentally, in the new box top art the gun shield is correctly shown as made up of thinner sheets, but as far as I know, its still the same kit in the box! In the next instalment, finishing off the Bedford QL Bowser’s big fuel tank! Until then, Happy Modelling to you All! Robin Plymouth57 attached the following image(s): First wooden ship: The Grimsby 12 Gun 'Frigate' by Constructo Second: Bounty DelPrado Part Works Third: HMS Victory DelPrado Part Works 1/100 scale Diorama of the Battle of the Brandywine from the American Revolutionary War Diorama of the Battle of New Falkland (unfinished sci-fi), Great War Centenary Diorama of the Messines Ridge Assault Index for the Victory diary is on page 1
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Joined: 30/01/2013 Posts: 4,604 Points: 13,607 Location: Monmouthshire UK
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Just catching up with this one, some fantastic work yet again Robin, another masterpiece in the making Steve
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