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 Rank: Super-Elite       Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 6
Contents: Driver’s Door, Door Handle, Screws.
Match the large and small lugs on the back of the handle to the two holes in the door skin. Press the handle firmly into place.
Take one of the screws supplied with this issue and drive the screw into the hole in the larger lug on the door handle, being careful not to overtighten it.
This issue is now complete. Carefully store the assembly and any unused parts in an issue labelled bag.Spal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 7
Contents: Driver’s Door Window, Hinge, Hinge Retainer. Fixing Screws.
Take the door you assembled in the previous issue and align the window with the top edge. Fit the three holes in the bottom of the window over the three mounting holes in the door.
Insert a screw supplied with this issue into the end mounting hole but do not tighten it fully. Screw another screw into the centre hole, again do not tighten fully. Add a third screw in the remaining hole then tighten all three fixings fully.
Align the hinge with the end of the door. Make sure the two fixing posts are angled in the direction shown in the instructions. Press the hinge pin into the channel moulded in the door.
Fit the hinge retainer over the hinge pin pressing the two holes onto the locating pins. Insert one of the screws supplied with this issue into the central hole to keep the hinge retainer and hinge in place. Test that the hinge pivots smoothly back and forth.
This issue is now complete. Store the assembly and any unused parts in an Issue labelled bag.
Spal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 8
Contents: Driver’s Door Trim Surround, Driver’s Door Trip Panel, Driver’s Door Handle, Driver’s Window Regulator Handle, Chrome Finisher (Upper), Chrome Finisher (Lower), Arm Rest, Retaining Screws.
Take all the parts provided with this issue together with the door you assembled in Issue 7. Take the door trim surround and align it with the door assembly. Press the trim surround into the matching recess in the door, aligning the four fixing holes. Insert a screw into each of the four fixing holes to secure the trim surround to the door.
Take the door trim panel and the arm rest. Press the arm rest into the two holes on the panel, ensuring the arm rest is the correct way up (Tan side uppermost). Turn the assembly over and use two screws to fix the arm rest in place.
Fit the door handle into the correct hole in the panel, noting that the lug only allows it to fit the correct way up. Turn the assembly over and screw the handle in place. Fit the window regulator handle into the correct hole in the panel, again noting the lug only allows it to fit the correct way up. Turn the assembly over and screw the handle in place.
The completed trim panel should have both handles pointing down and the tan side of the arm rest facing upwards. Align the trim panel with the door assembly, noting the four mounting slots. Fit the tabs on the back of the trim panel into the four slots and press it firmly into place.
Align the lower chrome finisher with the long channel below the trim panel, in which there are three slots. Fit the three tabs on the finisher into the slots and press the finisher firmly into place. Fit the tabs on the upper chrome finisher into the three remaining slots. Press the finisher firmly into place.
This issue is now complete. Store the assembly and any unused parts in an Issue labelled bag.Spal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 9
Contents: Driver’s Seat Frame, Driver’s Seat Backrest.
Take the two parts provided with this issue together with the seat cushion provided with Issue 2. Align the seat backrest with the back of the seat base. Press the backrest into place, ensuring that the bottom corners snap in behind the retaining clips.
Align the seat cushion with the seat base ensuring it is the right way round. Press the seat cushion into the seat base, ensuring it fits all the way in.
This issue is now complete. Carefully store the assembly and any unused parts in an Issue labelled bag.
Spal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 10
Contents: Manifold Assembly (Upper Half), Throttle Linkage, Shaft, Suction Chambers, Fixing Screws.
Note:Use the JP02 screws included and not JP03 screws as stated in the instructions.
Take the throttle linkage and the shaft. Feed the shaft through one small hole in the throttle linkage then feed the shaft through the second small hole. Holding the shaft in place, align the linkage with the manifold assembly ensuring you have it the right way around.
Fit the three lugs on the throttle linkage into the matching holes near the branching points of the Y-shaped manifold runners. Turn the assembly over and tighten a screw into the lug at one end of the throttle linkage. Tighten another screw into the lug at the other end of the throttle linkage.
This issue is now complete. Store the assembly and any unused parts in an issue labelled bag.Spal attached the following image(s):
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