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 Rank: Super-Elite       Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 41
Contents: Tyre, Washer, Fixing screw
Take the tyre supplied with this issue, together with the finished wheel. Immerse the tyre completely in boiling water for a couple of minutes to soften the rubber. Carefully remove the tyre and dry it thoroughly. Before the rubber cools, slip the flange projecting from the rim between the sidewalls of the tyre. Quickly work round the tyre, stretching the sidewalls over the flange. This will take some force. Check that the tyre is evenly seated all the way round the rims on both sides.
Take the front subframe assembly from Stage 38 and align the two lugs on the back of the hub with the two notches in the right front axle, fit the wheel in place, ensuring that the two lugs fit into
the notches. Take the washer supplied with this issue and fit it into the hub then drive a screw into the central hole to secure the wheel. Test that the wheel spins freely.
Note ensure you fit the completed wheel and tyre from this issue and not the spare built previously.
This issue is now complete. Store the assembly and any unused parts in an issue labelled bagSpal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 42
Contents: Front floor assembly
This issue brings you the first part of the floor assembly, which forms the base of the passenger compartment. You will start to put the floor together in the next stage.
This issue is now complete. Store the assembly and any unused parts in an issue labelled bagSpal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 43
Contents: Rear floor assembly, Screws
Take the rear floor panel and the front panel supplied with Issue 42. Line up the four screw holes in the rear panel with the matching holes in the front one and fit the rear panel on top of the front and secure by driving four screws into the holes.
This issue is now complete. Store the assembly and any unused parts in an issue labelled bagSpal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 44
Contents: Lower casing, Upper casing, Right-hand rear brake, Left-hand rear brake, Right-hand universal joint, Left-hand universal joint, Bonnet catch plate, Screws.
Take the two halves of the casing, the two rear brakes and the two universal joints (UJs).Take the brake and UJ marked with an ‘L’ and fit the UJ into the matching slot.Fit the assembly into the side of the lower casing and secure it with a screw. Repeat this to assemble the second brake and UJ (which are marked ‘R’).
Take the upper half of the casing, and align the central mounting post with the similar post in the middle of the assembly, fit the parts together. Having checked that the joint is flush all the way round drive a screw through the recessed hole in the centre, to join the two halves of the casing together.That completes the assembly of the final drive unit, brakes and UJs.
Now take the bonnet catch plate and the front subframe assembly. Carefully fit the pin on the back of the catch plate into the hole in the centre of the front bulkhead and fit a screw to attach the bonnet catch plate to the front bulkhead.
This issue is now complete. Store the assembly and any unused parts in an issue labelled bag.Spal attached the following image(s):
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Rank: Super-Elite Groups: Registered
Joined: 19/06/2013 Posts: 4,588 Points: 13,553 Location: West Yorkshire
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Issue 45
Contents: Rear subframe,handbrake linkage,screws
Take the parts supplied this time, plus the final drive/rear brake assembly from Stage 44.Align the assembly with the rear subframe, noting the two mounting posts and their matching holes.
Fit the universal joint protruding from the final drive through the opening in the subframe and twist the assembly into place so that the holes line up.Hold the parts together as you insert a JP04 screw into
the front fixing hole and a JP06 screw into the central hole. Note: this screw is not the same size as the previous one.
Take the handbrake linkage and align it with the assembly and press the pin into the hole, fitting the two arms of the linkage into the opening in the subframe then screw both arms of the handbrake linkage to the
underside of the subframe.
This issue is now complete. Store the assembly and any unused parts in an issue labelled bag.Spal attached the following image(s):
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