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 Rank: Elite        Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Pack 2 Contains parts for Stages 4 to 9.
Stage 4 contains – Handlebar, Lower Handlebar Clamp , Upper Handlebar Clamp , Screws and Socket Wrench.
Take the handlebar mount, both lower handlebar clamps and the handlebar mount cover.
Align the hole in one of the lower handlebar clamps with the end of the handlebar mount. Push the clamp onto the end of the mount. You may need to use a soft faced mallet to get it to fit properly.
Fit the second lower handle bar clamp onto the other side of the handlebar mount. Again, use the mallet if necessary.
Align the pins on the inside of the handlebar mount cover with the corresponding holes in the mount. Ensure the clamps are facing away from you and the curved side of the cover is facing towards you. Insert the pins into the holes and press the parts together.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.
pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 5 contains – Handlebar Mount, Lower Handlebar Clamp, Upper Handlebar Clamp, Screws, Spring and Front Fork Slider.
Take the handlebar, the handlebar mount assembly, the upper handlebar clamps and four screws.
Hold the mount with the straight edge facing you and place the handlebar into the clamps with the arms facing away from you. Place one of the upper clamps over the handlebar and onto the lower clamp. Insert a screw into each hole in the upper clamp and tighten by hand into the lower one. Use the socket wrench to tighten the screws, securing the handlebar.
Place the second upper clamp over the handlebar and onto the other lower clamp. Secure the second upper clamp with two screws in the same way you did the first.
This Stage is now complete. Carefully store any remaining parts in an stage labelled bag for future use.
pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 6 contains – Front Fork Tube, Handlebar Mount Cover, Large Locator Pin and Spanner.
Take both front fork sliders, both front fork tubes, both springs and both large locator pins.
Insert one of the springs into one of the front fork sliders. Insert one of the front fork tubes into the slider, pressing it in until the holes of both parts align. Insert a large locator pin through the aligned holes to lock the two parts together. When the two parts of the fork are pressed together, they should push back out when released.
Repeat the process to assemble the second fork.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.
pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 7 contains – Lower Triple Tree, Front Fork Slider, Spring, Small Locator Pin and Hammer.
Take both front forks, the upper triple tree, the lower triple tree, both small locator pins and two hex screws.
Prepare the left fork, identifying it by the two projections on its end. Slide the front left fork tube into the correct side of the lower triple tree. Turn the tree around until the hole in the side is aligned with the hole in the fork. Insert a pin into the aligned holes. Lightly hammer the pin into the holes to secure the two parts together.
Take the right front fork and secure it into the lower triple tree in the same way you did the left.
Place the upper triple tree on top of the forks, aligning the straight sides of both trees. Insert hex screws into the holes in the upper tree and down into the tops of the forks. Tighten the hex screws with the spanner provided.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 8 contains – Front Fork Tube, Upper Triple Tree, Domed Screws, Hex Screws, Small Locator Pin and Large Locator Pin.
Take the front fork and handlebar assemblies, as well as the two domed screws.
Align the two holes at the bottom of the handlebar assembly with the corresponding holes in the upper triple tree. Place the handlebar assembly onto the upper tree, keeping the holes aligned. Insert one of the domed screws into one of the aligned holes from the underside of the upper triple tree. Tighten the screw by hand to hold the two assemblies together. Fit the second domed screw into the other aligned hole and tighten by hand.
Use the spanner to fully tighten each screw, securing the handlebar to the triple tree.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 9 contains – Front Wheel Axle, Wheel Shaft, Wheel Nut, Spacers and Nuts.
Take the front wheel and mirror parts from Pack 1, together with the front forks assembly and the parts provided this time.
Hold the wheel, with the side with ten holes facing you, and insert the wheel shaft through the hole in the centre. Turn the wheel around and tighten the wheel nut onto the end of the shaft.
Place the mirror handlebar clamp around the left side of the handlebar, just past the bend. Put the washer between the two ends of the clamp. Pass the threaded end of the handlebar mirror through the clamp and washer. Tighten the nut onto the end of the mirror until the clamp stays in position.
Pass the front wheel axle through the hole at the bottom of the right front fork. Place one of the spacers onto the axle and push the axle through it. Take the wheel and place it onto the axle, nut side first. Push the axle through the wheel and place the second spacer onto the end of it. Push the axle out of the spacer and through the hole at the bottom of the left fork.
Tighten the first (larger) nut onto the end of the axle, then tighten the second (smaller) nut onto the end of the axle, up against the first.
This completes the assembly of Pack 2. Carefully store any remaining parts in stage labelled bags.
You can view the official video build for this pack here : https://www.youtube.com/watch?v=-B7_PLVBNJc
pemberg attached the following image(s):
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