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 Rank: Elite        Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Pack 8 Contains Stages 39 to 44.
Stage 39
Prepare the main frame assembly from Stage 36, as well as the H-frame and four of the screws from Parts 41.
Place the H-frame onto the four corresponding tabs on the underside of the main frame assembly, aligning the holes of both parts. Tighten one of the screws into one of the sets of aligned holes then tighten the other three screws into the other holes to secure the H-frame.
Now take the cross member and the two more screws from parts 41. Place the cross member between the two halves of the frame, aligning the holes in both parts. Tighten one of the screws into the first hole then tighten the other screw into the second hole to secure the cross member.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 40 contains – Rear Fender and Screws.
Prepare the two pushrods, the pushrod base and two of the cross head screws from Parts 42.
The pushrod base has two numbers stamped on it, 1 and 2. Identify pushrod 1, stamped with a 1 at the bottom of the rod. Take the pushrod stamped with a1, and align the bottom of it with the hole in the base, also stamped with a 1. Insert the bottom of the pushrod into the base and secure it with one of the screws.
Take the second pushrod, stamped with a 2, and align it with the other hole in the base. Insert the pushrod into the base and secure it with the other cross head screw.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 41 contains – Frame Centre Support, Frame Cross Member, Frame H-Member and Screws.
Prepare the engine assembly from Stage 32, the rear pushrod assembly from Stage 40 and four slot-head screws supplied with Parts 42.
Identify the opening in the engine where the pushrod assembly will fit. Place the pushrod base over the opening in the engine, ensuring that you have it the right way round and aligning the corresponding holes of both.
Tighten a slot-head screw into one of the corner holes, then tighten the other three slot-head screws into the other holes in the base.
Prepare the ignition switch from Stage 38, and the mounting post and screw from Parts 43. Align the holes in the mounting post with the corresponding holes in the engine. Take the ignition switch and place it onto the post, inserting the pin into the hole.
Make sure the switch is positioned correctly then insert the long screw into the hole in the switch. Tighten the screw to secure the switch and post to the engine.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 42 contains – Pushrod Base, Pushrods 1 & 2, and Screws.
Prepare the engine assembly from Stage 41, the cylinder head and exhaust spigot from Parts 44, and Parts 45.
Take the cylinder from Parts 45, stamped with a 1 on the inside, and the engine. Place the cylinder onto the post, then turn the cylinder so the bottom matches the base.
Place the bottom of the cylinder head onto the post, aligning it with the top of the cylinder. Align the pins on the cylinder head top with the holes in the cylinder head and press the top into place.
Insert the tip of the exhaust spigot into the hole in the cylinder head and press the spigot into place.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.
pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 43 contains – Valve Cover, Mounting Post and Screw.
Prepare the engine assembly from Stage 42 and the carburettor from stage 34.
Remove the manifold and gasket from the air intake. Place the manifold into the slots in the two cylinders, in the space between them. Align the pin of the air intake with the hole in the gasket. Insert the pin at the end of the float bowl into the hole between the bottoms of the cylinders then press the two pins into place.
Prepare the two cylinder heads (1 and 2) from Parts 44 and 34, and the screws from Parts 44. Align the posts on the underside of cylinder head 1with the corresponding holes in the top of the cylinder (also stamped 1). Tighten one of the screws into the hole in the centre.
Place cylinder head 2 onto the top of the cylinder stamped with a 2. Make sure the parts are aligned properly then tighten the second screw into the hole in the centre.
This Stage is now complete. Carefully store any remaining parts in a stage labelled bag for future use.
pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Stage 44 contains – Cylinder Head Top, Cylinder Head, Exhaust Spigot and Screws.
Prepare the engine from Stage 43, the valve covers from Parts 32 and 43, and the cylinder head tops and screws from Parts 33 and 44.
Take the cylinder head top 1 and place it onto the cylinder head 1. Holding the top in place, move one of the pushrods into the corresponding hole in the top. Move the second pushrod into the other hole in the top. Tighten the three screws into the holes in the top to secure it.
Take cylinder head top 2 and place it onto cylinder head 2. Adjust the placement of the pushrods to fit in the corresponding holes. Tighten the three screws into position in the top to secure it.
Take the valve cover 1, and align the three pins on the underside with the three posts on the top. Press the valve cover into place, inserting the pins into the posts.
Fit valve cover 2 in the same way as the first.
This completes the assembly of Pack 8. Carefully store any remaining parts in Stage labelled bags.pemberg attached the following image(s):
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Rank: Elite Groups: Registered
Joined: 20/04/2012 Posts: 1,787 Points: 5,292 Location: Thurso
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Parts 45 contains – Cylinder Head and Cylinder Head Top.
Parts are provided this time for use in Stage 42 of the build.
Carefully store any remaining parts in Stage labelled bags for future use.
pemberg attached the following image(s):
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