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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 27:
These parts will allow you to fit the driver’s seat and the harness.
Retrieve the car interior assembly and the previously assembled driver’s seat.
Locate the harness, part 27A.
Lay the harness upside-down on the passenger side of the floor panel. (Parco labels facing the floor) Clip the end of the seatbelt nearest to the driver’s side of the floor to the locating pin near the transmission tunnel area. A tiny dot of cyano adhesive can be used for added strength.
Position the driver’s seat on the floor and fit the harness in place over it, with the two long straps going through the holes in the top of the seat back.
Take care not to twist any of the belt parts.
Tilt the seat towards the passenger side of the floor and fit the other bracket on the short strap to the pin under the seat, nearest the floor edge.
Slide the seat forwards a little and attach the two long straps down the back of the seat, onto the two pins on the floor.
Fit the seat over the locating holes in the floor and secure from underneath using 4 x AP screws.
Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 28:
These parts will allow you to fit the safety roll bar.
Retrieve the car interior assembly.
Locate the roll bar, part 28A.
The roll bar fits in the locating holes just in front of the rear seats and behind the driver’s seat.
Press the roll bar fully into the locating holes making sure the two notches in the upper part of the roll bar are facing the rear.
Fix the part in place from underneath using 2 x EP screws.
Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 29A:
These parts will allow you to fit the transmission case and drive hubs.
Retrieve the engine assembly.
Locate the lower transmission case and the starter motor, parts 29B and 29D.
OPTIONAL DETAIL:
You can enhance the starter motor by wrapping a strip of black tape around one end. This will make it look more like the actual part.
This is entirely at the builder’s discretion.
Fit the starter motor to the transmission case and fix with 1 x AP screw. The part will only fit one way.
Fit the transmission case to the end of the engine by sliding the engine tab through the slot on the transmission case.
Fix using 2 x EP screws and 2 x AIM screws.
Locate the upper half of the transmission case and the drive shaft, parts 29A and 29C.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 29B:
Fit the drive shaft into the locating slot on the lower transmission case, making sure the thicker end of the shaft is away from the engine.
Fit the upper half of the transmission case in place and secure using 5 x EP screws.
Locate the inner part of the differential, part 29F and fix in place on the lower side of the engine, so that the drive shaft fits in the locating slot.
Fix in place using 1 x SM screw.
Locate the front differential part, 29E.
Fit this over the shaft on part 29F and secure with 1 x SM screw near the back and 1 x AP screw down inside the shaft.
Locate the water hose, part 29H.
OPTIONAL DETAIL:
You can enhance the look of this part by adding hose clips made from silver or foil tape.
This is entirely at the builder’s discretion.
Locate the left bearing housing, part 29G.
Fit this to the lower left side of the engine.
It will only fit one way.
Secure with 1 x AM screw.
Store the assembly safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 30A:
This set of parts will allow you to add the pulleys and belts to the front of the engine.
Retrieve the main engine assembly.
Locate the pulley parts 30B and 30C.
NOTE: 30C and 30H look the same but they are not.
30B has a larger central hole.
Fit the parts to the upper pivot, part 30C first, followed by part 30B.
Locate the pulley parts 30D, 30E and 30F.
Assemble them in the order of 30F at the rear, 30E in the middle and 30D at the front.
Fit the assembly to the pivot on the lower right of the engine and fix with 1 x QM screw.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 30B:
Locate the pulley parts 30G and 30H, and parts 30M and 30N.
Fit the two sets of parts together to create two pulleys
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The 30G/30H pulley fits to the steering pump, part 11H previously fitted to the engine in stage 11.
The 30M/30N pulley fits to the air compressor, part 11N also fitted in stage 11.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 30C:
Locate the two sets of pulley parts, 30J and 30I, and parts 30K and 30L.
Fit the parts together to make two pulleys.
Fit pulley 30K/30L to the locating hole in part 11L, fitted in stage 11.
Fit pulley 30I/30J to the locating hole in the end of the alternator, part 6K, fitted in stage 6.
Locate the two drive belts, parts 30O and 30P.
NOTE: Belt 30O is smaller than belt 30P.
Fit belt 30O to the three pulleys shown in the picture.
Belt 30P will fit to the four pulleys as shown in the picture.
Locate the engine fan, part 30A and push-fit it into place on the locating stud on the upper engine pulley.
Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 31:
This set of parts will allow you to add the fuel lines and injectors to the engine.
Retrieve the main engine assembly.
Locate the upper radiator hose and connector, parts 31G and 31H.
Press the two parts together. They will only fit one way.
OPTIONAL DETAIL:
As with the other hoses previously fitted, you can add a little extra detail by adding hose clips using thin strips of silver or foil tape.
This is purely at the builder’s discretion.
Fit the hose to the engine on the upper left front.
You may find it easier to temporarily remove the fan to do this.
Locate the small pack of injectors, 6 x 31K.
NOTE: There is not a spare included.
Locate the two packs of fuel pipes, 6 x 31I and 6 x 31J.
Note that parts 31J are longer.
Again, there are no spares.
DEVIATION TO THE PRINTED INSTRUCTIONS:
You will find it far easier to fit the pipes to the engine without the injectors in place, NOT in the way the printed instructions advise.
Open the ends of the pipes using a cocktail stick and fit the shorter pipes to the RED connectors on the fuel rail and the longer pipes to the BLUE connectors.
Then fit the pipes to the ‘Y’ shaped injector and press the injector in place on the manifold.
Assemble the other 5 x injectors and fuel pipes in the same way.
Store the assembly and other unused parts safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 32A:
This set of parts will allow you to assemble the radiator and part of the firewall.
Retrieve the unused parts from stage 31.
Locate the radiator halves, parts 31B and 31C.
Fit the parts together. They will only fit one way.
Locate the fan shroud, part 31F and fix it to the radiator using 2 x AP screws.
The parts will only fit together one way.
Locate the radiator top, part 31A and fit it to the top of the radiator.
Secure it using 2 x LP screws.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,461 Points: 13,540 Location: ipswich
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STAGE 32B:
Locate the two parts of the radiator cap, parts 31D and 31E.
Fit part 31E through part 31D and into the locating hole in the top centre of the radiator.
The parts will only fit together one way.
Locate the firewall and wiper motor, parts 32A and 32B.
Fit the wiper motor to the front right of the firewall and secure from behind using 1 x AP screw.
The parts will only fit together one way.
Store the assembly and other unused parts safely for now.
roymattblack attached the following image(s):
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