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Lotus 97T Official Build STAGES 47 - 51 Options
roymattblack
#1 Posted : 18 November 2024 10:28:59

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STAGE 47:

The parts in this stage are for starting the gearbox housing.

Locate the two gearbox housing parts 47A and 47B.
Fit them together and fix from behind using 2 x DP screws.
The parts will only fit one way.

Fit the external starter part 47C into the hole on the previous assembly.

Locate the rear gearbox housing, part 47D and fit it into the back of the previous assembly.
It will only fit one way.
Secure using 2 x DP screws.

Store the assembly safely for now.
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roymattblack
#2 Posted : 19 November 2024 11:00:11

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STAGE 48A:

The parts in this stage are for assembling parts of the differential.

Locate the right differential housing and suspension mount, parts 48A and 48B.
Fit the parts together and fix from the inside using 2 x DM screws.

Locate the upper suspension mount and fit this to the previous assembly, fixing the parts from the inside using 2 x BM screws.
roymattblack attached the following image(s):
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roymattblack
#3 Posted : 19 November 2024 11:02:27

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STAGE 48B:

Locate the two parts of the oil inlet and fit them together, fixing them using 1 x DP screw.

Fit the oil inlet into the differential housing. It will only fit one way.
Fix from behind using 1 x DP screw.

Locate the four different differential flange parts, 48F, 48G, 48H and 48I.
Note that they are all different.
Fit them to the stem on the differential housing in order, 48F first and 48I last.

Fit the rubber sleeve over the end of the stem and secure down the middle using 1 x DM screw.

Retrieve the gearbox housing, part 47D from the previous stage and fit it in place on the end of the differential housing, part 48A.
It will only fit one way.
Fix the parts using 2 x CM screws.

Store the assembly safely for now.
roymattblack attached the following image(s):
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roymattblack
#4 Posted : 20 November 2024 10:36:27

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STAGE 49A:

The parts in this stage are for assembling more of the differential and gearbox.

Locate the differential housing and suspension mount, parts 49A and 49C.
Fit the parts together and fix from the other side using 2 x DM screws.

Fit the upper suspension bracket, part 49D in place on the assembly and fix from the other side using 2 x BM screws.

Retrieve the differential/gearbox assembly from stage 48.
Locate the pull rod bracket, part 49B and fit it into the slot on the top of the gearbox housing.
The part is a tight fit and you may need to remove some paint in the flange faces to get it seated properly.

Fit the mounting plate, part 49E to the internal pivots on the assembly.
The part will only fit one way.
roymattblack attached the following image(s):
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roymattblack
#5 Posted : 20 November 2024 10:40:47

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STAGE 49B:

Retrieve the other half of the differential/gearbox housing, part 49A and fit this to the assembly trapping the pull rod bracket in place.
Fix the parts using 2 x DM screws.

Locate the four different differential flanges, parts 49F, 49G, 49H and 49I.
Fit these parts in that order over the pivot shaft on the side of the gearbox.

Fit the rubber sleeve, part 49J over the end of the shaft and fix using 1 x DM screw down the centre.

Locate the gearbox cover, part 49K and press this into place on the raised mounting on the gearbox.

Locate the ‘LOTUS’ name plate and fit this to the recess on the top of the gearbox and secure using
2 x RM screws.

Store the assembly safely for now.
roymattblack attached the following image(s):
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