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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,552 Points: 13,816 Location: ipswich
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STAGE 63:
In this stage you will fit the rear screen to the main body.
Retrieve the main body from the previous stage and place it upside down on a soft surface to prevent scratches.
Fix the LED wires under the rear parcel shelf toward the right side of the body using pieces of tape, part 62D.
Turn the body the right way up and fit 4 x pieces of double sided tape, part 63C along the upper edge of the screen location and down each side.
Peel the backing from the tape and carefully fit the rear screen in place, passing the two locating lugs through the slots in the rear shelf.
Turn the body over again and fit the two retaining pins, parts 63B through the holes in the screen tabs.
Squeeze the pins in place using fine pliers or strong tweezers.
Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,552 Points: 13,816 Location: ipswich
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STAGE 64:
In this stage you will fit the front screen to the main body.
Retrieve the main body from the previous stage and place it on a soft surface to prevent scratches.
Locate the front screen, part 64A and fit it into the four locating points on the body.
Fix the lower front down using 2 x CM screws.
Turn the body over and fix the upper rear edge of the screen using 2 x AM screws.
Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,552 Points: 13,816 Location: ipswich
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STAGE 65A:
In this stage you will fit the left inner panel to the main body.
Locate the side inner body panel part 65A and the two roof grab handles, parts 65B and 65C.
You will not the handles are not the same.
Part 65B, the front handle, has much thinner and more sharply angled pins than the other handle, part 65C.
Press the handles in place in their respective locations at the top of the inner panel, part 65A.
They will only fit one way.
Retrieve the long PCB, part 45G and remove the wires labelled ‘01’, ‘03’ and ‘05’.
Retrieve LED wire ‘01’ just removed from the PCB.
Fit the LED strip in the middle, to the upper edge of the rear side window sill on panel 65A.
Bend the wires down inside the panel and tape them in place using short pieces of tape, part 62D, securing the LED strip.
Run the two wires toward the rear of the panel, fixing them with more tape, part 62D.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,552 Points: 13,816 Location: ipswich
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STAGE 65B:
Retrieve the LED wire, ‘03’ just removed from the PCB and feed the wires through the rectangular holes in the front upper rear of the panel, part 65A.
Take care not to damage the identification tabs on the wires.
Pull the LED strip into place and bend the wires over on the inside of the panel.
Secure the wires using pieces of tape, 62D.
Retrieve the LED wire, ‘05’ just removed from the PCB and feed the wires through the rectangular holes at the front of the rear wheel arch shape on the panel, part 65A.
Pull the LED strip into place and bend the wires over on the inside of the panel.
Secure the wires using pieces of tape, 62D.
Run all of the wires up the inside rear of the panel so they exit at the top.
Secure them in place with pieces of tape, 62D.
Retrieve the main metal body shell, part 61A and place it upside down on a soft surface to prevent damage to the roof paint.
Fit the inner panel, part 65A to the inside left of the body shell, locating the fixing tabs near the roof on the locating holes in the body shell.
Fix the panel in place using 2 x CM screws.
Fit another CM screw in the fixing tab near the rear of the inner panel, securing it to the body shell.
Fix the front of the inner panel to the body shell near the base of the windscreen using 1 x AMM screw.
Use short lengths of the tape, 62D, to fix the wiring along the top rear of the roof.
Store the assembly safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,552 Points: 13,816 Location: ipswich
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STAGE 66A:
In this stage you will assemble the right inner panel.
Retrieve the long PCB, part 45G and remove the wires labelled ‘02’, ‘04’ and ‘06’.
Locate the side inner body panel part 66A.
Retrieve LED wire ‘02’ just removed from the PCB.
Fit the LED strip in the middle, to the upper edge of the rear side window sill on panel 66A.
Bend the wires down inside the panel and tape them in place using short pieces of tape, part 62D, securing the LED strip.
Run the two wires toward the rear of the panel, fixing them with more tape, part 62D.
Retrieve the LED wire, ‘04’ just removed from the PCB and feed the wires through the rectangular holes in the front upper rear of the panel, part 66A.
Take care not to damage the identification tabs on the wires.
Pull the LED strip into place and bend the wires over on the inside of the panel.
Secure the wires using pieces of tape, 62D.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,552 Points: 13,816 Location: ipswich
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STAGE 66B:
Retrieve the LED wire, ‘06’ just removed from the PCB and feed the wires through the rectangular holes at the front of the rear wheel arch shape on the panel, part 66A.
Pull the LED strip into place and bend the wires over on the inside of the panel.
Secure the wires using pieces of tape, 62D.
Secure all of the wires in place so they exit near the wheel arch aperture, with pieces of tape, 62D.
Locate the two gauges, parts 66C and 66D.
If you look at the gauge details you will see they are different.
The red needles point in different directions. Do not mix the gauges up.
Fit them in place on the front pillar of the panel, 66A.
Remove the wires ‘10’ from the PCB, part 45G and fit the two LED lights into the backs of the two gauges, 66C and 66D.
Run the wires up along the frame and over the door aperture and fix them to the back of the panel using pieces of tape 62D.
The printed instructions say to store the roof grab handle, part 66B safely for future use but the part is a simple press-fit so you could fit it now to the locating holes in the side panel to prevent it possibly getting lost.
If it needs to be removed at a later stage it will pull out easily.
Store the assembly safely for now.
roymattblack attached the following image(s):
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