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Peugeot 205 Dakar Turbo Official Build STAGES 6 - 8 Options
roymattblack
#1 Posted : 16 April 2025 12:57:16

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Joined: 04/06/2011
Posts: 4,684
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Location: ipswich
STAGE 6:

Left suspension.

Pic 1: Fit the suspension arm bracket 6C to the end of the arm 6D making sure the arm is the correct way up. Fit the bracket with the flat side up.
Bracket 6C is different to bracket 6B as it has no small vertical tab in the middle.
Secure using 1 x ANM screw from the outside.

Pic 2: Fit the other bracket 6B in place on the other end of the arm flat side up, along with the small angled plate 6G.
Secure from the outside with 1 x ANM screw.

Pic 3: Feed the wire 6H through the hole in the bracket 6G and tie a knot in the end to hold it in place.
It might be advisable to add a small dot of cyano glue to the knot to prevent it coming undone.
This is entirely at the builder’s discretion.


Pic 4: Fit the arm to the chassis rail 6A and fix using 2 x SM screws.

Pic 5: Feed the wire 6H through the hole in the end of the arm and tie another knot to secure it.
It might be advisable to add a small dot of cyano glue to the knot to prevent it coming undone.
This is entirely at the builder’s discretion.


Pic 6: Fit the front cover 6E as shown and fix with 2 x AM screws.

Pic 7: Fit the rear cover 6F as shown and fix with 2 x AM screws.

Pic 8: Retrieve the transmission assembly from the previous stage and fit it to the frame 6A as shown.

Pic 9: From the other side, secure the parts using 2 x SM screws.

Store the assembly safely for now.

roymattblack attached the following image(s):
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roymattblack
#2 Posted : 17 April 2025 11:17:23

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsOutstanding Build: An award for an outstanding buildBuild-Diary Medal: Build-Diary Medal of HonourRed Medal: Red Medal
Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered

Joined: 04/06/2011
Posts: 4,684
Points: 14,198
Location: ipswich
STAGE 7:

Right suspension.

Pic 1: Fit the suspension arm bracket 7C to the end of the arm 7D making sure the arm is the correct way up. Fit the bracket with the flat side up.
Bracket 7C is different to bracket 7B as it has no small vertical tab in the middle.
Secure using 1 x ANM screw from the outside.

Pic 2: Fit the other bracket 7B in place on the other end of the arm flat side up, along with the small angled plate 7G.
Secure from the outside with 1 x ANM screw.

Pic 3: Feed the wire 7H through the hole in the bracket 7G and tie a knot in the end to hold it in place.
It might be advisable to add a small dot of cyano glue to the knot to prevent it coming undone.
This is entirely at the builder’s discretion.


Pic 4: Fit the arm to the chassis rail 7A and fix using 2 x SM screws.

Pic 5: Feed the wire 7H through the hole in the end of the arm and tie another knot to secure it.
It might be advisable to add a small dot of cyano glue to the knot to prevent it coming undone.
This is entirely at the builder’s discretion.


Pic 6: Fit the front cover 7E as shown and fix with 2 x AM screws.

Pic 7: Fit the rear cover 7F as shown and fix with 2 x AM screws.

Pic 8: Retrieve the transmission and frame assembly from the previous stage and fit it to the frame 7A as shown.

Pic 9: From the other side, secure the parts using 2 x SM screws.

Store the assembly safely for now.

roymattblack attached the following image(s):
7 (1).JPG
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7 (3).JPG
7 (4).JPG
7 (5).JPG
7 (6).JPG
7 (7).JPG
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roymattblack
#3 Posted : 19 April 2025 13:10:45

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsOutstanding Build: An award for an outstanding buildBuild-Diary Medal: Build-Diary Medal of HonourRed Medal: Red Medal
Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered

Joined: 04/06/2011
Posts: 4,684
Points: 14,198
Location: ipswich
STAGE 8:

Front chassis.

Pic 1: Retrieve the chassis assembly from the previous stage and locate the cross member, 8A.

Pic 2: Fit the cross member 8A in place between the chassis side rails as shown and fix with 2 x SM screws.

Pic 3: Fit the chassis front, 8B in place as shown and secure with 2 x cm screws.

Pic 4: Fit the stabilizer bar 8C in place as shown, locating the pin in the hole in the chassis side rail indicated.
The upper end remains loose for now.

Pic 5: Shows the completed stage.

Store the assembly and unused parts safely for now.
roymattblack attached the following image(s):
8 (1).JPG
8 (2).JPG
8 (3).JPG
8 (4).JPG
8 (5).JPG
8 (6).JPG
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