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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,960 Points: 15,026 Location: ipswich
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STAGE 9A:
Engine block 5.
Pic 1: Locate the air conditioning compressor parts 9A, 9B and 9C.
Pic 2: Fit the parts together as shown.
Pic 3: Fit the assembly to the engine block 7A as shown and fix from behind with an IP screw.
Pic 4: Retrieve the engine block 6A and fit it to part 7A as shown.
Pic 5: Fix the parts together with 4 x BM screws.
Pic 6: Fit the intake manifold parts 9D and 9J together as shown and fix using 2 x AP screws.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,960 Points: 15,026 Location: ipswich
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STAGE 9B:
Pic 7: Press the cover plate 9E in place.
Pic 8: Press-fit the 6 x injectors 9H into the injector rail 9G.
Note the direction of the angled ends on the injectors.
Pic 9: A different view of the assembly.
Pic 10: Fit the pressure regulator 9R to the rail and fix from behind with 1 x HP screw.
Pic 11: Fit the intake tank 9I to the manifold 9J as shown.
Pic 12: Fix with 2 x AP screws from behind.
Pic 13: Press-fit the injector rail 9G to the assembly as shown.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,960 Points: 15,026 Location: ipswich
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STAGE 9C:
Pic 14: Fit the manifold plate 9F to the assembly.
It will only fit one way.
Pic 15: Retrieve the cylinder head 5A saved from stage 5 and fit the manifold assembly in place as shown.
Fix from inside with 2 x AP screws.
Pic 16: Press-fit the 3 x fittings 9N, 9P and 9Q into the relevant locations on the manifold.
Each part will only fit one way.
Pic 17: Press-fit the vacuum reservoir 9L into the end of the manifold, and the air intake tank 9K into the location on the top of the manifold.
The parts will only fit one way.
Pic 18: Fit the two hoses 9M and 9O to the circled locations as shown.
Hose 9M is the shorter of the two.
Pic 19: Save all parts safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,960 Points: 15,026 Location: ipswich
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STAGE 10A:
Engine block 6.
Pic 1: Locate the parts of the throttle housing 10I and 10J and press-fit them together.
Pic 2: Press-fit the idle valve and throttle sensor 10L and 10M into the throttle housing.
Pic 3: Fit the vacuum reservoir 10O as shown.
It will only fit one way.
Pic 4: Fit the intake throttle 10K to the left of the throttle housing.
Pic 5: Fit the vacuum sensor 10N to the throttle housing as shown.
Pic 6: Retrieve the intake manifold assembly and fit the throttle housing 10J to the air intake tank 9I.
The hole in the end of 10J will fit over the pin on the right of 9I.
Pic 7: Fit the other half of the air intake tank 10A to the assembly and fix with 2 x AP screws.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,960 Points: 15,026 Location: ipswich
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STAGE 10B:
Pic 8: Fit the two intake sensor parts 10D and 10E together as shown.
Pic 9: Press-fit the assembly into the hole in the left of the air tank 10A.
The parts will only fit one way.
Pic 10: Fit the accelerator cable bracket 10G as shown and fix with 1 x KP screw.
Pic 11: Press-fit the sensor 10F to the air tank in the position shown.
Pic 12: Assemble the fuel filter parts 10B and 10C and fit the unit to the end of the air tank.
Pic 13: Fit the hose 10Q between the throttle control parts 10G and 10K as shown.
Pic 14: Retrieve the cylinder head assembly 7B.
It will attach to the intake assembly 5A.
Pic 15: Fit the parts together as shown and fix through the left end of 7B with 1 x FM screw.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 4,960 Points: 15,026 Location: ipswich
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STAGE 10C:
Pic 16: Turn the assembly around and fix the other end with 1 x FM screw.
Pic 17: Retrieve the main engine block assembly.
Pic 18: Fit the engine block and cylinder head together as shown and fix with 2 x PM screws through the large holes indicated.
Pic 19: Retrieve the engine cover 5C and fit the small end of the hose 10H as shown.
Pic 20: Press-fit the engine cover in place on top of the engine assembly.
Pic 21: Fit the other end of the hose 10H in the hole in the air intake tank.
Pic 22: Fit the hose 10R to the locations on the engine as shown.
Pic 23: Fit the hose 10P to the locations on the engine as shown.
Store the assembly safely for now.
roymattblack attached the following image(s):
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