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Rank: Administration         Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 100
Picture 1 shows the contents of this issue.
Fitting the Trim and Attaching the Door
Retrieve the door trim from issue 99 and insert it in the left door inside panel (100A), picture 2. Turn the assembly over and secure it in place using 3 x AP screws, picture 3.
Push the door handle (100B) through the oval shape hole, picture 4. Cover the round part of the door handle with the door handle bracket (100D) securing it in place using 2 x AP screws, picture 5.
Turn the assembly back over and attach the door handle head (100C), picture 6 and 7.
Take the door panel assembly and attach it to the left door using 4 x AP screws, picture 8.
Use 4 x EN screws to attach the door hinge (100E) to the body frame, picture 9.
Finally, attach the door to the hinge using 2 x EM screws.
That completes the assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 101
Picture 1 shows the contents of this issue.
Fitting the Hinges
Fix the two door hinges (101B & 101C) to the door as you did previously, picture 2.
Picture 3 shows the assembly complete for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 102
Picture 1 shows the contents of this issue.
Assembling the Door
Attach the right door handle (102B), picture 2.
Secure the inner side piece (98A) using 3 x EM screws as shown in picture 3.
That completes the assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 103
Picture 1 shows the contents of this issue.
Fitting the Hinge Panel
Secure the left hinge panel (103A) on the rear of the door so it covers part of the door hinges. Secure it in place using 2 x CM screws, picture 2.
Picture 3 shows the assembly complete for this issue.Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 104Picture 1 shows the contents of this issue.
Fitting the Trim and Attaching the Door
Retrieve the door trim from issue 103 and insert it in the left door inside panel (104A), picture 2. Turn the assembly over and secure it in place using 3 x AP screws, picture 3.
Push the door handle (104B) through the oval shape hole and cover the round part of the door handle with the door handle bracket (104D) securing it in place using 2 x AP screws, picture 4.
Turn the assembly back over and attach the door handle head (104C), picture 5 and 6.
Take the door panel assembly and attach it to the left door using 4 x AP screws, picture 7.
Use 4 x EN screws to attach the door hinge (104E) to the body frame, picture 8.
Finally, attach the door to the hinge using 2 x EM screws, picture 9.
Picture 10 shows the completed assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 105
Picture 1 shows the parts for this issue.
Securing the Cables
Begin by carefully turning the body panel assembly over and remove all the 12 CM screws and separate the two body panels. Note you are given replacement CM screws to reassemble these parts later in the assembly stage, pictures 2 and 3.
Place the left (105B) and right (105D) lenses onto the rear of the body frame securing them in place using 2 x BM screws for each lens, pictures 4 and 5.
Unplug the two rear turn signals marked “E” and “F” and the rear lights marked “I”, picture 6.
Fix both the cable clips (105E) and feed the cables as shown in picture 7.
Assemble the two body panels together again using the new CM screws provided.
Push the four LED bulbs into the back of the two light housings. Use the black tape provided to stick down the cables as shown in picture 8.
Note: I found that the rear red light LED cables was quite taught when it was in the cable clip, so I re-threaded it, bypassing the clip also shown in picture 8 by the red two arrows.
Picture 9 shows the assembly for this issue complete.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,855 Points: 20,882 Location: Northamptonshire, England
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Issue 106
Picture 1 shows the parts for this issue.
Fitting the Windshield
Retrieve the windshield from issue 4 and secure it to the front body panel (106A) using 4 x AM screws, picture 2.
Picture 3 shows it in place.
The last two pictures, I placed the body panels, bonnet and roll bar onto the chassis to see what it looks like.
That completes the assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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US
