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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,081 Points: 15,389 Location: ipswich
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STAGE 39:
Reinforcing bars.
Pic 1: Retrieve the front frame assembly and carefully place it upside down. Fit the reinforcing bar 39A (marked ‘A’ at one end) in place as shown and fix with 2 x AM screws.
Pic 2: Fit the reinforcing bar 39B (marked ‘B’ at one end) in place as shown and fix with 2 x AM screws.
Pic 3: Press-fit the coolant pot parts 39C and 39D together. They will only fit one way.
Pic 4: Fit the assembly to the right side of the frame 22B and fix from the outside with 1 x EP screw.
Pic 5: Fit the clear tube 39E to the small pin on the top of the coolant tank.
Pic 6: Locate the long tube 39F and cut it off a 100mm length. Fit it to the lower pin on the coolant tank, and the other end to the top of the water pump.
Pic 7: Locate the tube 33J fitted previously to the top corner of the radiator. Connect the other end to the upper pin on the coolant tank.
Pic 8: Carefully place the assembly upside down. Cut a 120mm piece of hose from 39F and fit one end on the empty pin on the lower fuel pump as shown. The other end remains free for now.
Pic 9: Fit the two steel hoses 39G to the lower pins on the rear engine housing as shown. They will only fit one way.
Store the assembly safely for now.roymattblack attached the following image(s):
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