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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 39:
Reinforcing bars.
Pic 1: Retrieve the front frame assembly and carefully place it upside down.
Fit the reinforcing bar 39A (marked ‘A’ at one end) in place as shown and fix with 2 x AM screws.
Pic 2: Fit the reinforcing bar 39B (marked ‘B’ at one end) in place as shown and fix with 2 x AM screws.
Pic 3: Press-fit the coolant pot parts 39C and 39D together. They will only fit one way.
Pic 4: Fit the assembly to the right side of the frame 22B and fix from the outside with 1 x EP screw.
Pic 5: Fit the clear tube 39E to the small pin on the top of the coolant tank.
Pic 6: Locate the long tube 39F and cut it off a 100mm length.
Fit it to the lower pin on the coolant tank, and the other end to the top of the water pump.
Pic 7: Locate the tube 33J fitted previously to the top corner of the radiator.
Connect the other end to the upper pin on the coolant tank.
Pic 8: Carefully place the assembly upside down.
Cut a 120mm piece of hose from 39F and fit one end on the empty pin on the lower fuel pump as shown.
The other end remains free for now.
Pic 9: Fit the two steel hoses 39G to the lower pins on the rear engine housing as shown.
They will only fit one way.
Store the assembly safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 40:
Firewall.
Pic 1: Fit the two brackets 40B to the firewall 40A as shown, with the round tubes facing upwards.
Fix with 1 x AM screw in each.
Pic 2: Detail close-up of this assembly.
Pic 3: Fit the oil hose guard 40C to the lower right of the firewall and fix with 2 x CM screws.
Pic 4: Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 41:
Brake and clutch cylinders.
Pic 1: Locate the brake and clutch cylinders 41B, 41D and 41E.
They can be identified by their different shapes.
Pic 2: Fit the fluid caps 2 x 41C and 1 x 41F to their respective cylinders.
Pic 3: Fit cylinder 41B to the central location on the right of the firewall 40A as shown and fix from behind with 1 x AP screw.
Pic 4: Fit cylinder 41D to the left location and 41E to the right.
Fix both from behind using 1 x AP screw in each.
Pic 5: Fit the oil pipe connector 41H as shown and fix from behind with 1 x EP screw.
The part will only fit one way.
Pic 6: Press-fit the ‘Y’ fitting 41G as shown making sure the angled ends face left.
Store the parts safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 42:
Floor pan.
Pic 1: Retrieve the firewall 40A and fit the two brackets 42B as shown.
They will only fit one way.
They will be fixed from behind with 2 x AM screws.
Pic 2: On the other end of the firewall 40A, fit the two brackets 42B as shown.
They will only fit one way.
They will be fixed from behind with 2 x AM screws.
Pic 3: The other side of the firewall showing the fixings.
Pic 4: Fit the hose 42C into the floor pan 42A as shown.
Pic 5: Retrieve the main engine assembly and remove the air filter.
Keep the part and screw safely to one side for now.
Pic 6: Fit the small fuel hose 42D in place as shown.
NOTE: You may need to shorten this hose later on but do not do it yet.
Pic 7: Shows how and where the engine assembly will fit to the floor pan from underneath.
Pic 8: With the parts in place, fix the engine frame to the floor using 2 x AM screws and 2 x IM screws where indicated.
Pic 9: Connect the hose 42C to the upper pin on the engine housing where indicated.
Feed the two hoses 39G upwards, and over the floor pan.
Pic 10: Turn the assembly upside down and fit the support 42E in place.
Secure with 2 x AP screws and 2 x AM screws.
Pic 11: Store all parts safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 43A:
Exhaust and firewall.
Pic 1: Locate the exhaust parts 43A and 43B.
They will fit together one on top of the other.
Pic 2: With the parts together, fix them with 3 x EP screws.
Pic 3: Retrieve the main assembly and place it upside down. Make sure the cross-piece on the end of the transmission is pointing up as shown so a screw can be fitted to it later.
Pic 4: Shows where the exhaust assembly will fit.
The pins protruding on the exhaust will fit in the indicated locations.
Pic 5: Exhaust in place.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 43B:
Pic 6: With the model the right way up, secure the exhaust with 3 x EP screws.
Pic 7: With the model upside down, fit the transmission mount 43C as shown, and then fit the brackets 43D and 43E on either side.
The parts will only fit one way.
Pic 8: From above, secure the parts with 2 x AM screws.
Pic 9: Feed the two brake lines 25J from the front calipers through the engine frame and join the together using the small union 43F.
Make sure the braided hoses 2 x 39F are pointing up as shown.
Pic 10: Fit the brake hose 43G to the pin on the union, and the other end to the brake cylinder on the firewall as indicated.
Pic 11: Retrieve the cross member 41A from stage 41 and fit it in place as shown, fixing it on each side with 1 x JM screw.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,091 Points: 15,422 Location: ipswich
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STAGE 43C:
Pic 12: Tilt the firewall up and in place on the main floor.
This is actually quite fiddly so take care.
The brake pipes must be down and out of the way and the two braided hoses 39G must be up and in front of the firewall.
Fix the firewall in place with 6 x AM screws.
Pic 13: Locate the fuel line 39F that is fitted to the fuel pump under the front of the model and feed it up and through the frames, back to the firewall where indicated.
Pic 14: Connect the end of the fuel line 42D to the pin on the firewall as shown.
As previously mentioned, you will probably find this pipe to be too long.
You can remove it, carefully check how long you need it to be and then cut the pipe before refitting it.
This is entirely at the builder’s discretion.
Pic 15: Feed the clear hose 39F from the top of the tank, through the hole in the firewall.
Pic 16: Connect the two braided hoses 39G to the ‘Y’ fitting as shown.
Pic 17: Replace the air filter and screw previously removed and fix with a further 2 x CM screws.
Pic 18: Store the model safely for now.roymattblack attached the following image(s):
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