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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 57A:
Driver’s seat and harness.
Pic 1: Retrieve the floor and seat from the previous stage and fit the strap through the seat base.
Pic 2: Different view.
Pic 3: Fit the seat base 57A in place as shown with the longer tabs to the front and fix with 2 x XP screws in each side.
Pic 4: Fix the seat to the floor with 2 x AP screws.
Pic 5: Repeat on the other side.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 57B:
Pic 6: Cut one end of the strap 57C to the shape as shown.
Pic 7: Carefully burn the end to seal it.
NOTE: An easier and safer way is to dip the end of the strap in a tiny dot of cyano glue and allow it to dry before cutting the shape.
This is entirely at the builder’s discretion.
Pic 8: Pass the strap through the bracket 57B (smaller bracket) as shown and stick a piece of double sided tape to the large end of the strap.
Pic 9: Peel the backing from the tape and fold it over the bracket.
Pic 10: Fit a catch 57D to the narrow end of the strap and using a piece of tape, fold it over in the same way.
Make another strap in the same way so you have two sets the same.
Pic 11: Using parts 57D, 57F, 57H and 57K, make two more sets of straps using the same method.
Pic 12: Straps assembled.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 57C:
Pic 13: Lay a long strap 57G face down so the ‘Sabelt’ name is underneath and fit a large bracket 57E in place as shown.
The ‘S’ in Sabelt must be nearest to the bracket or the name will be upside down when finished.
Stick a piece of tape 57K as shown.
Pic 14: Fold the end of the strap over as with the other belts.
Pic 15: Retrieve strap 57F and pass the end of the new strap through the bracket 57H where indicated.
Pic 16: Again using the tape method, fold the end of the strap over and fix it in place.
Pic 17: Completed strap.
Note the direction of the name.
Pic 18: Make another set the same.
Pic 19: Fit one of the straps 57C through the side of the seat.
Pic 20: Fit the bracket to the floor and fix from underneath with 1 x AP screw.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 57D:
Pic 21: Repeat with the other strap on the other side.
Pic 22: Fit the two long straps through the upper holes in the seat back.
It will be far easier to fit them from behind.
Pic 23: Locate the strap lock back 57J and fit the ends of the three lower straps in place as shown.
This VERY fiddly so be patient.
Pic 24: Fit the two upper straps in the same way.
Pic 25: Press-fit the front lock 57I into the central hole to fix everything together.
Store the assembly safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 58:
Co-driver’s seat.
Pic 1: Cut the end of the strap 58C to the shape shown.
The printed instructions then tell you to carefully burn the ends of the strap to seal the fabric.
A far easier and safer alternative is to carefully dip the end of the strap in a tiny dot of Cyano adhesive and then let it dry, before cutting the shape.
This suggestion is entirely at the builder’s discretion.
Pic 2: Stick a piece of self-adhesive tape 58E to the strap as shown and then fit the buckle 58D.
Pic 3: Peel the backing from the tape and then fold the strap parts over as shown.
Pic 4: Slide the bracket58B onto the strap and fix a piece of tape 58E in place at the end of the strap.
Pic 5: Peel the backing from the tape and then fold the strap over as shown.
Pic 6: Retrieve the floor assembly 54A and fit the strap bracket as shown.
Fix from underneath with 1 x AP screw.
Pic 7: Store the parts safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 59A:
Co-driver’s seat and harness.
Pic 1: Retrieve the floor and seat from the previous stage and fit the strap through the seat base.
Pic 2: Fit the seat base 59A in place as shown with the angled end to the rear and fix with 2 x XP screws in each side.
Pic 3: Fix the seat to the floor with 2 x AP screws.
Pic 4: Repeat on the other side.
Pic 5: Cut one end of the strap 59C to the shape as shown.
Make two sets
Carefully burn the end to seal it.
NOTE: An easier and safer way is to dip the end of the strap in a tiny dot of cyano glue and allow it to dry before cutting the shape.
This is entirely at the builder’s discretion.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 59B:
Pic 6: Pass the strap through the bracket 59B (smaller bracket) as shown and stick a piece of double sided tape to the large end of the strap.
Pic 7: Peel the backing from the tape and fold it over the bracket.
Pic 8: Fit a catch 59D to the narrow end of the strap and using a piece of tape, fold it over in the same way.
Pic 9: Make the other strap in the same way so you have two sets the same.
Pic 10: Using parts 59D, 59G, 59H and 59K, make two more sets of straps using the same method.
Pic 11: Straps assembled.
Pic 12: Lay a long strap 59F face down so the ‘Sabelt’ name is underneath and fit a large bracket 59E in place as shown.
The ‘S’ in Sabelt must be nearest to the bracket or the name will be upside down when finished.
Stick a piece of tape 59K as shown.
Pic 13: Fold the end of the strap over as with the other belts.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 59C:
Pic 14: Retrieve strap 59G and pass the end of the new strap through the bracket 59H where indicated.
Again using the tape method, fold the end of the strap over and fix it in place.
Pic 15: Completed straps.
Note the direction of the name.
Pic 16: Fit one of the straps 59C through the side of the seat.
Fit the bracket to the floor and fix from underneath with 1 x AP screw.
Pic 17: Repeat with the other strap on the other side.
Pic 18: Fit the two long straps through the upper holes in the seat back.
It will be far easier to fit them from behind.
Pic 19: Locate the strap lock back 59J and fit the ends of the three lower straps in place as shown.
This VERY fiddly so be patient.
Pic 20: Fit the two upper straps in the same way.
Press-fit the front lock 59I into the central hole to fix everything together.
Store the assembly safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 60:
Inner fuel tank.
Pic 1: Fit the fuel line cover 60C to the tank 60A as shown and fix from the inside with 2 x KP screws.
Pic 2: Fit the fuel tank cap 60B in place and fix with 1 x AP screw from underneath.
Pic 3: Store the parts safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 61:
Inner fuel tank 2.
Pic 1: Fit the tank protector 60D from the previous stage to the tank cover 61A as shown.
It will only fit one way.
Pic 2: Retrieve the tank 60A and fit the assembly as shown.
Fix from underneath with 2 x AP screws.
Pic 3: Fit the 4 x handles 61B as shown and fix with 2 x KP screws in each.
Pic 4: Fit the 2 x brackets 61C as shown and fix from behind with 1 x AP screw in each.
Pic 5: Retrieve the floor assembly and fit the tank support 61D in place behind the battery.
Fix from below with 3 x AP screws.
Pic 6: Fit the other tank support 61E on the other side.
Fix from below with 3 x AP screws.
Pic 7: Store the parts safely.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 62A:
Fuel system controls
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Pic 1: Locate the parts for the control box legs – 3 x 62D and 3 x 62E.
Press-fit the parts together as shown.
Pic 2: Press-fit the legs into the underside of the control box 62A.
Pic 3: Fit the buckle 62C over the strap 62B and stick a self-adhesive pad 62S on one end.
Pic 4: Peel the backing from the pad and fold the strap over the buckle as shown.
Pic 5: Stick another pad 62S on the other end of the strap.
Pic 6: Retrieve the fuel tank and press-fit the buckle in place as shown.
Make sure the buckle angles slightly outwards, toward the silver cap.
Pic 7: Press-fit the three legs on the control box assembly 62A into the locating holes on the top of the tank.
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 62B:
Pic 8: Pull the strap over the control box and pass it through the slot in the tank.
Stick the end of the strap in place under the tank.
Pic 9: Fit the two pumps 62H and 62I into the reservoir 62F.
Pic 10: Turn the assembly over and fit the back panel 62G.
Pic 11: Fit the connectors 62J and 62K to the reservoir in the positions indicated.
Pic 12: Press-fit the two legs on the reservoir into the slots on the top end of the tank in the position indicated.
Pic 13: Fit the tube 62R to the control box where shown.
Pass the tube under the reservoir.
Pic 14: Cut the long tube 62Q into the four lengths shown.
Pic 15: Fit the 70mm and 75mm tubes to the pumps in the order shown.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,327 Points: 16,133 Location: ipswich
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STAGE 62C:
Pic 16: Fit the 50mm and 60mm tubes to the connectors in the order shown.
Pic 17: Assemble the fuel pump handle parts 62M and 62N as shown.
Pic 18: Fit the handle in place behind the co-driver’s seat.
Pic 19: Press-fit the large bracket 62L into the lower front of the tank.
Pic 20: Press-fit the handle 62P in place as shown.
Pic 21: Fit the battery cover 62O in place where indicated.
Pic 22: Secure from the other side with 3 x AP screws.
Store the parts safely for now.
roymattblack attached the following image(s):
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