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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,586 Points: 16,910 Location: ipswich
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STAGE 15:
Exhaust manifolds.
Pic 1: Retrieve the engine assembly and locate the manifold gaskets 2 x 15A.
They will fit where indicated.
Pic 2: Fix the gaskets in place using 12 x E screws.
Pic 3: Assemble the manifold parts 15B and 15C, 15D and 15E.
Fix them with 1 x F screw in each.
Pic 4: Store everything safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,586 Points: 16,910 Location: ipswich
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STAGE 16:
Catalytic converter.
Pic 1: Fit the catalytic converter parts 16A and 16B together.
Fix them with 3 x F screws.
Pic 2: Locate the clamp parts 16C and 16E, and the muffler fitting 16D.
Pic 3: The clamp 16E has a small ‘key’ on the inside which will locate on the converter flange.
Fit the other clamp part, trapping the muffler connector in place and fix with 2 x F screws.
Pic 4: Retrieve the manifold assemblies from the previous stage and fit one into the catalytic converter as shown.
Make sure the orientation of the parts is as shown.
Pic 5: Fit the clamp parts 16F and 16G in place and fix with 2 x F screws.
NOTE – If you find the clamps don’t fit easily you can file down the flat faces on the ends of the catalytic converter a little.
This is at the builder’s discretion.
Pic 6: Fit the other manifold in the same way, paying attention to the orientation of the parts.
Pic 7: Retrieve the engine assembly and fit the manifolds in place on the left cylinder head as shown.
Fix from the top using 4 x E screws.
Store safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,586 Points: 16,910 Location: ipswich
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STAGE 17:
Exhaust manifolds.
Pic 1: Retrieve the engine assembly.
The manifold gaskets will fit where indicated.
Pic 2: Fix the gaskets in place with 12 x E screws.
Pic 3: Assemble the manifold parts as shown and fix with 1 x F screw in each.
Pic 4: Store safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,586 Points: 16,910 Location: ipswich
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STAGE 18:
Catalytic converter.
Pic 1: Fit the catalytic converter parts 18A and 18B together.
Fix them with 3 x F screws.
Pic 2: Locate the clamp parts 18C and 18E, and the muffler fitting 18D.The clamp 18E has a small ‘key’ on the inside which will locate on the converter flange.
Fit the other clamp part, trapping the muffler connector in place and fix with 2 x F screws.
Pic 3: Retrieve the manifold assemblies from the previous stage and fit one into the catalytic converter as shown.
Make sure the orientation of the parts is as shown.
Fit the clamp parts 18F and 18G in place and fix with 2 x F screws.
NOTE – If you find the clamps don’t fit easily you can file down the flat faces on the ends of the catalytic converter a little.
This is at the builder’s discretion.
Pic 4: Fit the other manifold in the same way, paying attention to the orientation of the parts.
Pic 5: Retrieve the engine assembly and fit the manifolds in place on the right cylinder head as shown.
Fix from the top using 4 x E screws.
Store safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,586 Points: 16,910 Location: ipswich
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STAGE 19:
Left camshaft cover.
Pic 1: Press-fit the 6 x spark plugs 19B into the top of the cover 19A.
They will only fit one way.
Pic 2: Fix from the other side with 6 x F screws.
Pic 3: Fit the cover to the engine as shown and fix with 5 x E screws.
Pic 4: Fit the end plate 19C to the end of the engine and fix with 1 x F screw and 2 x E screws.
Store safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,586 Points: 16,910 Location: ipswich
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STAGE 20:
Right camshaft cover.
Pic 1: Press-fit the 6 x spark plugs 20B into the top of the cover 20A.
They will only fit one way.
Pic 2: Fix from the other side with 6 x F screws.
Pic 3: Fit the cover to the engine as shown and fix with 5 x E screws.
Pic 4: Fit the end plate 20C to the end of the engine and fix with 1 x F screw and 2 x E screws.
Store safely for now.roymattblack attached the following image(s):
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