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 Rank: Super-Elite        Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 39:
Coolant reservoir.
Pic 1: Retrieve the assembly from stage 38 and fix the bracket 39A in place as shown with 2 x G screws.
Pic 2: Fix the reservoir parts 39B and 39C together with 2 x B screws.
Pic 3: Fix the vent fitting 39D to the tank as shown with 1 x B screw.
Pic 4: Press-fit the cap 39E in place.
Pic 5: Fit the assembly to the bracket just fitted on the top of the frame as indicated.
It will only fit one way.
Pic 6: Fix from underneath with 1 x B screw.
Pic 7: Retrieve the pipe 38J and fit it to the end of the vent tube 39D.
Pic 8: Store safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 40:
Power electronics.
Pic 1: Fix the bracket 40A to the cross bar 40B with 1 x G screw.
Pic 2: Fix the bracket 40C to the cross bar 40B with 2 x G screws.
Pic 3: Fix the cooling tube 40D to the electronics base 40E as shown with 1 x B screw from underneath.
The parts will only fit one way.
Pic 4: Fix the base 40F to the assembly with 6 x B screws.
Pic 5: Fix the fitting 40to the assembly with 1 x B screw.
It will only fit one way.
Pic 6: Fix the power unit to the cross bar as shown with 4 x B screws.
Store safely for now.
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 41:
Air pumps and pipes.
Pic 1: Assemble the pumps and bracket parts 41A, 41B and 41C as shown.
Pic 2: Fix from behind with 2 x B screws.
Pic 3: Retrieve the assembly from the previous stage and fix the pump bracket in place where indicated using 2 x G screws.
Pic 4: View from the other side.
Pic 5: Fit the pipe 41D in place as shown.
Pic 6: Fit the pipe 41E where shown.
Pic 7: Retrieve the left frame assembly and fit the vacuum tank 41F where shown, fixing it with 1 x G screw.
Pic 8: Fit pipe 41G to the end of the vacuum tank as shown.
Pic 9: Connect pipe 41H to the end of pipe 41G.
Store everything and all unused parts safely for now.
roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 42A:
Frame cross bars & engine mounting.
Pic 1: Retrieve the left engine frame and fix the cross bar 42A at the bottom edge with 2 x H screws.
Pic 2: Fix the cross bar 42B in place with 2 x H screws.
Pic 3: With the frame the right way up, fit the engine in place as shown.
Pic 4: From underneath, fix with 2 x A and 2 x G screws where shown.
Pic 5: Make sure the air ducts connect properly where indicated and also connect the silver side pipe as shown.
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 42B:
Pic 6: Fit the right side frame in place.
Pic 7: Fix from underneath with 4 x H screws.
Pic 8: Make sure the air ducts connect properly where indicated and also connect the black cross- pipe as shown.
Pic 9: On the right rear underside, connect the thick black hose from the engine (highlighted in yellow) to the end of the tank where indicated.
You may find it easier to connect if you cut the hose a little shorter.
This is at the builder’s discretion.
Pic 10: Retrieve the assembly from stage 41 and fit the orange hoses removed from the engine, as shown.
This will make the next steps easier.
Pic 11: Turn the stage 41 assembly over and position it near the top rear of the engine.
Reconnect the orange hoses where shown.
Pic 12: This shows where the stage 41 assembly fits between the side frames.
There are two pipes at the front of the assembly that will fit into two locating holes.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 42C:
Pic 13: Fix at the side with 2 x G screws.
Pic 14: Fix the other side in the same way.
Pic 15: Fix the cross member 42C in place where shown using 4 x G screws.
Pic 16: Fit the pipe 41K in position as indicated and fix using the bracket 41I saved from the previous stage using 2 x G screws.
Pic 17: Fit the pipe 41J to the pin on the tank on the right frame as shown.
You will need to ‘wiggle’ the pipe under the air box and frame as highlighted in yellow.
Pic 18: Store the assembly safely for now.
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 43:
Exhaust parts.
Pic 1: Locate the silencer parts 43A and 43B.
They will fit together as shown.
Pic 2: Fix from underneath with 4 x F screws.
Pic 3: Fix the pipe 43C to the manifold part 43D with 1 x F screw.
Pic 4: Fix the two assemblies together as shown with 2 x F screws.
Pic 5: Connect the silver pipe to the silencer where indicated.
Pic 6: Connect the other pipe 43E as shown.
Pic 7: Fix the other manifold part 43F in place with 2 x F screws from the other side.
Pic 8: Fix the clamp parts 43G and 43H around the end of the manifold as shown with 1 x F screw.
Store safely for now.roymattblack attached the following image(s):
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Rank: Super-Elite Groups: Official Builds, Administrators, Moderator, Global Forum Support, Registered Joined: 04/06/2011 Posts: 5,855 Points: 17,717 Location: ipswich
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STAGE 44:
Exhaust parts.
Pic 1: Fix the pipe 44A to the manifold part 44D with 1 x F screw.
Pic 2: Connect the other pipe 44C as shown and fix from underneath with 1 x F screw.
Pic 3: Fix the assembly to the silencer from the previous stage with 2 x F screws
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Pic 4: Make sure the pipes locate in the silencer as shown.
Pic 5: Fix the manifold part 44B in place with 2 x F screws from behind.
Pic 6: Fix the clamp parts 44E and 44F around the manifold as shown with 1 x F screw.
Store safely for now.
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