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 Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Pack 09 contains Stages 33-36Stage 33 - Contains the safety valve cover, base & valves, along with screws and a tapered boiler section.
Note the orientation of the tapered boiler section and valve cover.
Screw the valve base in place beneath the tapered boiler section, place the valve cover on top, then secure the cover by screwing both valves in place.
Fit the tapered boiler section onto the boiler assembly, secure with four 2x4mm screws.
The joint between the tapered boiler section and main boiler wil be hidden by the boiler bands later on.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Stage 34 - Contains handrail stanchions, screws, plugs and the left side of the firebox.
Fit the stanchions onto the firebox half as before. Ensure the stanchion holes align along the boiler.
Glue the five fusible plugs from the inside of the firebox half, then add it to the main boiler assembly, secure with wo 2x4mm screws. (Ensure that the plugs are properly secured).
The joint between the firebox half and tapered boiler section will be hidden by the boiler bands later on.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Stage 35 - Contains handrail stanchions, screws, plugs and the right side of the firebox.
Add the stanchions to the firebox half as before, then glue the four fusible plugs from the inside of the firebox as before, (ensure they are properly secured).
Take the firebox joint plate, check its orientation then secure it to the top of the left firebox half with three 2x4mm screws.
Fit the right firebox half to the tapered boiler section as before, then add the three screws into the joint plate as before.
The joint between the tapered boiler section and firebox will be hidden by the boiler band in this location in the next stage.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Stage 36 - Contains boiler bands, screws and nuts.
Fit five 'B' type boiler bands along the boiler at the points indicated in the instructions. Secure each band centrally on the underside of the boiler with a screw/nut.
Fit a type 'A' boiler band at the joint between the firebox and tapered boiler section.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Pack 10 contains Stages 37-40Stage 37 - Contains the sand dome, sand pipe taps and a control valve.
Identify the six location holes on both sides of the sand dome, for the fitting of the six sand taps. Each tap should be fitted so that the spout faces downwards.
Insert them into the sand dome and apply glue from the inside to secure them in place.
Fit the control valve on the rear left side of the sand dome in the position shown, with its square projection facing downwards, then secure it from the inside of the dome with glue.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Stage 38 - Contains boiler steps, whistle, sand dome lid and fixings.
Identify the correct orientation of the boiler steps, then secure them to both sides of the boiler with two 2x4mm screws into the top of each.
Retrieve the steam pipe provided with stage 32, glue it in place as shown.
Take the step stread plate, and glue it to the tops of the boiler step assembly.
Take the whistle, fit it into the remaining hole on the side of the sand dome, then glue it from the inside so that the whistle is upright.
Take the sand dome lid parts. Slude the lock bar through the rectangular slot of the lid, then fit a1.4x6mm screw through the lock bar hole and through the lid, secure on the opposite side with a nut. It would be an idea to secure the nut with thread lock.
Glue the lid assembly into the forward hole of the sand dome, then insert a 3x6mm screw into the pocket hole of the lid base, then secure the the sand dome on top of the boiler with the screw.
Fit and glue the bar holder in place at the front of the sand dome.
When the lock bar holder glue has set, close the sand dome lid, positioning the lock bar under the holder.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Stage 39 - Contains the boiler sand pipes and fittings.
Carefully identify the front, middle and rear pairs of sand pipes, and also which pipe is for the right and left side of the boiler.
Take the left pipes, insert them into the holes in the bottom of each tap located on the sand dome. Route the pipes as shown in the instructions, then temporarily secure each with masking tape. Repeat the process to fit sand pipes onto the right side.
Turn the boiler upside down and take one of the three pipe holders.
Position the holder as shown in the instructions, then fit the holder onto the ends of the front pipes, then align the central hole with that of the boiler, and secure the holder with a 2x4mm screw.
Use the instructions as a guide to fit the middle and rear holders, noting the orientation shown in the instructions.
When all pipes are secure, apply glue to the tops of the pipes, securing them to the taps, then peel off the masking tape.
Take the six pipe brackets. Fit and glue three brackets over the left side pipes, positioning each bracket as shown in the instructions. Repeat to fit the brackets onto right side pipes.
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Rank: Pro Groups: Joined: 24/08/2009 Posts: 48,827 Points: -13,348
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Stage 40 - Contains the left & right lower firebox sides, pipes, discharge reservoir and bleed valve.
Fit the left lower firebox on the inside of the left side of the firebox, aligning the holes, then secure with three 2x6mm screws.
Repeat on the right side to fit the right lower firebox.
Fit and glue the reservoir into the hole indicated on the left lower firebox, ensure it is set squarely.
Fit and glue the pipes to the reservoir as shown.
Fit and glue the bleed valve into the hole on the right lower firbox, ensure that it is set vertically.
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