Issue 86 - Contains wood strips, grating strips, beakhead framework, eyebolts, upper & lower stem decorations & figurehead support bracket; and has instructions for fitting the bow bitts, the beakhead frames, the eyebolts, making the beakhead grating, fitting the stem decorations and finishing off the bow bulwarks.
Fitting the bow bitts - The wood strip for the bow bitts was supplied in issues 60 and 85.
Cut two large knightheads from 5x5mm wood, each 28mm long, and the tapered top section should be 5mm high.
Repeat the process to make six smaller kevels 18mm tall, using 4x4mm wood supplied in issue 60, the tapered top section is 4mm tall.
Stain the knightheads and kevels walnut, or paint them black, then drill a 0.7mm hole centrally in the bottom of each one, and superglue in a nail, with its head cut off.
Drill two 0.7mm holes in the bow deck and fit the two knightheads either side of the bowsprit socket, make sure the gap between then is 10mm wide so that the bow sprit can fit between.
Fit the six smaller kevels to the fore deck as shown, butting them close up to the bulwarks. Line up the front two pairs beside the adjacent timberheads, and place the rear kevels in line with the front of the belfry.
Fitting the beakhead frames - The beakhead frame parts and rails are supplied with this issue.
Take the three triangular beakhead frames and try then in position, you may need to sand the bottoms of the frames a little so they slide easily into the slots.
Check that the tops of the aft two frames are level with the frame fitted in issue 85, to adjust the height, sand the bases of the frames or pack them out with scrap wood.
Stain the frames dark oak or paint them black, and glue them into position, making sure they remain square and upright.
Try the main beakhead rail against the frames and stem to fit as shown in the step. Shape the notches to follow this line, and sand the rearmost frame flush with the strip added in issue 85.
Bend the rail so that it follows the curve of the beakhead. Note how the curved end of strip sits over the piece of dowel in the top of the step, and cut the rail to length, so that it finishes just aft of the hole in the head. Glue it in place, then repeat on the other side.
Try the curved ends of the beakhead rail in position. They are not symmetrical, so check they are the right way round. the top fits directly below the timberhead, and you need to cut the other end flush with the end of the main rail.
Glue the curves in place, then finfish the whole rails dark oak or black.
Try the boomkin supports in place. Ensure that the front ends are level by sanding the rear curve if necessary, Finish them walnut or black and glue them in place with superglue.
Bend some 2x2mm strip to fit in the upper slots in the beakhead frames. Chamfer the ends to fit against the hull and stem. Stain the strip or paint it black and glue it in position. Repeat to add the strips to the lower slots in the frames and complete all four beakhead supports, then repeat on the other side.
Take the two pilasters left over from issue 85, trim the bases with cutters to fit the beakhead side and glue them in place with superglue. (On the real ship, these fit behind the beakhead sides, however they need to be cut down and fitted as shown).
Fitting the eyebolts - Fit the rigging eyebolts to the beakhead area now, as access will become difficult later on.
Cut the shanks of four eyebolts to about 3mm, then drill 0.7mm holes in the forward face of the knightheads as shown, and then glue the eyebolts in position.
Fit an eyebolt to each of the roundhouses and two eyebolts to the stem.
Place the 'V' shaped gangboard pillar frame in position, and use a ruler to check that its level with the top of the forward bulwark. You can either sand the bottom a little to reduce the height, or add a piece of scrap wood at the bottom to raise it.
Glue the gangboard pillar frame in position and use the bowsprit test dowel (supplied at issue 41) as a guide to make sure that it is fitted squarely.
Making the beakhead grating - You will need the grating strips supplied in this issue.
A template is provided in the magazine ahead of step 1, you may need to slightly adjust the overall dimensions of the grating to suit your own model.
Copy the overall shape of the grating onto a piece of card to check it fits your model. You may need to make it slightly larger or smaller to fit properly, leaving a slight gap along both sides.
When the card fits, place grating on the template and pencil around the edges as a guide to the final grating size you need to make.
The finished grating has 2mm edgings along the front and sides, while the back edge finishes flush with one of the grating strips.
Assemble your grating over the your modified template, making it slightly wider than needed. Then sand it to its exact width (allowing for the 2mm edging strips) using fine sandpaper.
Stain some 2x2mm wood dark oak, and use it to make the edgings. As the grating is slightly thicker than 2mm, make sure that the frame ends flush with the top of the grating.
Wrap some fine sandpaper around the test dowel and sand the slot in the grating so that the bowsprit will fit into it.
Use a sharp knife to cut away the four small sections of grating to make the small slots shown on the grating template.
The grating fits under the bowsprit, use the test dowel to make sure you have sanded enough to clear the bowsprit comfortably.
DO NOT glue the grating in place at this stage, it will be fitted at the same time as the bowsprit.
Fitting the stem decorations - Finish off the stem by adding the four small decorative scrolls. The largest casting is used to support the figurehead, and will be added when the figurehead is fitted at a later point.
Prime and paint the decorations gold for the natural finish, or paint them yellow ochre for the painted finish.
Using superglue, glue the scrolls to the stem in the positions shown in the magazine. The top of the smaller decoration should be approximately in line with the step in the stern post. You may need to cut back the vertical wooden strip to get it to fit in the correct position, any exposed wood can be touched up with stain or paint as necessary.
Finishing off the bow bulwarks - Sand the corner of the bulwark cap as shown in the magazine until there is a 3mm gap between the existing timberhead and the edge. However, make sure the bulwark cap protrudes beyond the roundhouses roof even if you have to leave a gap slightly more than 3mm. Do not sand the bulwark cap any further aft than shown, as you will need to fit hammock nets to it later on.
Take the two remaining timberheads made at issue 85, finish them to suit your timberheads and glue them in place. (There is no need to pin these, as they are glued against the existing timberhead).
Then touch up the bulwark cap with stain or paint where it was sanded.
Take the two sets of snatch block parts (supplied with 62), assemble them in the same way as you did with the stern pulleys (in issue 81), and glue into place as shown.
Finally, use some clear glue or clear varnish to glue the cannonballs in place in the bow racks.
Carefully store the remaining parts.
Future issues: Issue 87 - Contains brass wire, thread, hammock netting, brass stanchions & cotton cloth, and has instructions for adding the fore and quarter deck details, constructing the compass binnacle and adding the chainwales (from 75 & 83).
Issue 88 - Contains bowsprit and spritsail yard plans, assorted dowel and wood strips, bowsprit cap, masthead truck, blocks, deadeyes, threads, boom joining rings, eyebolts brass wire and castings; and has instructions for completing the chainwale rigging and starting the bowsprit.
Issue 89 - Contains assorted wood strips and dowel, threads,brass wire, steel wire, blocks, grating strips & black net; and has instructions for completing and rigging the bowsprit, fitting the first carronade and fitting the gallery rear panel decorations.
Issue 90 - Contains assorted wood strips, beakhead grating frame, black net, threads, brass wire, deadeyes, brass stanchions & brass strips; and has instructions for making the quarterdeck fittings, painting the gallery decoration and lining the gallery.
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